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Fresh water pumps for boats

2024-10-12

Water supply on the boat -

 

To supply water on the boat, a number of water pumps are used and named according to their purpose and application.

 

Pressure water pumps

Fresh water pumps, pressurised water pumps & drinking water pumps supply fresh water on board. They are used to deliver the water from the tank to an outlet. Pressurised water pumps are located in the boat outside the water tanks. When they are switched on, water pressure in the pipes on board remains constant, so that the water reaches the outlet at full capacity. 

 

In line pumps

In-line pumps are ideal for the drinking water systems on smaller vessels. One in-line pump is used to supply water for each fresh water tap. In-line pumps can be installed like valves in pipelines and are connected to the outlet with a hose and cable. In-line pumps are operated via microswitches on the water tap (tapping point). In-line pumps for small boats are characterised by their low power consumption. 

 

Flushing pumps

Flushing pumps are used for toilets, for example. They draw in seawater for flushing and only activate when the toilet flush switch is pressed.

 

Shower water pumps

If used water, e.g. from the washroom, needs to be transferred to grey water tanks, it is best to buy a shower water bilge pump. Shower water bilge pumps in 12 V or 24 V from RM can be found in our range of fresh water pumps. 

 

Double-port pump

Double-port pumps can be used, for example, to fill a tank (fish tank, ballast tank or similar) with seawater and at the same time wash the deck.

 

Water pressure systems / pressurised water systems

These systems are complete, compact pump systems featuring a pressure compensation tank, filter and other components. The compact systems are particularly suitable for boats with high water requirements. 

 

These water pressure systems require various components to function correctly for them to be effective. Pressure compensation tanks, filters and other accessories can be found in our Website.

What is a Solar Panel Production Line

2024-10-12
A solar panel production line is a manufacturing system specifically designed for the assembly and production of solar panels, which are devices that convert sunlight into electricity. It involves various processes and components to ensure the efficient and accurate manufacturing of solar panels.

Let's understand what a panel production line entails. It is a series of interconnected machines and equipment that work together to produce solar panels on a large scale. The production line typically consists of several key components:

Frame Cutting and Fabrication(Solar Cell Laser Cutting Machine): This step involves cutting and shaping the aluminum frames that provide structural support to the solar panels. It includes processes like cutting, milling, and drilling.

Glass Cleaning and Coating: The glass used in solar panels goes through a rigorous cleaning process to remove any impurities. Additionally, an anti-reflective coating may be applied to enhance the panel's light absorption.

Cell Stringing(Solar Cell Tabber Stringer): Solar cells, which are typically made of silicon, are interconnected to form a solar panel. This process involves precise placement and stringing of the cells using automated machinery.

Encapsulation(Solar Panel Laminator): The solar cells are encapsulated within a layer of protective material, such as ethylene-vinyl acetate (EVA), to ensure their durability and performance. This process often involves the use of lamination machines to create a secure bond.

Testing and Quality Control: After the panels are assembled, they undergo rigorous testing procedures to ensure their performance and efficiency meet industry standards. This includes electrical testing machine, visual inspection, and performance evaluation.

The components of a solar production line work collectively to streamline the manufacturing process and achieve high-quality solar panels. Each step is carefully executed to ensure accuracy, reliability, and efficiency.

The solar panel production line is a sophisticated assembly system that integrates various components and processes to produce solar panels at scale. From frame cutting and glass coating to cell stringing and encapsulation, each step plays a crucial role in creating reliable and efficient solar panels. Suposolar is a professional solar panel production line provider, get more information from us quickly.

 

Supo's Ultimate Turnkey Solar Panel Production Line

2024-10-12
In the rapidly evolving solar energy sector, Supo stands out with its innovative Turnkey Solar Panel Production Line, designed for manufacturers looking to enhance efficiency and output. Our comprehensive system simplifies the entire solar panel manufacturing process, from raw material handling to final assembly.

At the heart of our production line are advanced PV Module Machines that ensure high precision and performance. These machines optimize the workflow, minimizing waste and maximizing output. By integrating automation and cutting-edge technology, Suposolar enables manufacturers to scale operations quickly and adapt to dynamic market demands.

With our turnkey solution, everything—from equipment installation to staff training—is expertly managed by Supo, allowing businesses to focus on their core competencies. This streamlined approach not only reduces lead times but also ensures the production of high-quality solar panels that meet international standards.

As the global push for renewable energy continues, investing in Supo’s Solar Panel Production Line is essential for enhancing competitiveness and sustainability in the market. Embrace our technology and position your business for success in the solar industry.

Solar Panel Production Line

 

Bearing on the Crusher An Essential Component for Smooth Operation

2024-10-11

Bearing technology plays a critical role in the efficient functioning of various types of crushers, including cone crushers, jaw crushers, and impact crushers. Crushers are powerful machines used in the mining, construction, and aggregate industries to break down large rocks into smaller, more manageable pieces. In this blog post, we will explore the importance of different types of bearings used in crushers and how they contribute to the smooth operation of these machines.

Cone Crusher Self-Aligning Bearing

One of the vital components in a cone crusher is the self-aligning bearing. As the name suggests, this type of bearing can automatically adjust its alignment, allowing it to handle the dynamic loads and vibrations generated during the crushing process. The self-aligning bearing ensures a consistent and uniform distribution of the crushing forces, reducing the risk of premature bearing failure and increasing the overall lifespan of the cone crusher.

Jaw Crusher Roller Bearing

Jaw crushers are widely used in mining and construction industries for primary crushing operations. The roller bearing, positioned at the heart of the jaw crusher, provides the necessary support and smooth rotational motion to ensure efficient, reliable performance. With its high load-carrying capacity and ability to withstand radial and axial loads, the roller bearing minimizes friction and reduces energy consumption, contributing to the jaw crusher’s longevity and optimal functioning.

Cone Crusher Roller Bearing

Similar to jaw crushers, cone crushers also rely on roller bearings to facilitate smooth operation. The roller bearing in a cone crusher plays a pivotal role in handling the high radial loads and axial loads generated by the crushing action. This type of bearing is designed to withstand heavy loads and operate at high speeds, providing the necessary stability and support for the crusher’s internal components. The precise alignment of the roller bearing ensures precise crushing action and minimizes excessive wear and tear.

Spherical Self-Aligning Roller Bearing

In some cone and coner crushers, spherical self-aligning roller bearings are used to provide superior load-carrying capacity and compensate for misalignments caused by shaft deflection and thermal expansion. These bearings are capable of handling heavy radial and axial loads in both directions, making them ideal for rugged crusher applications. The self-aligning feature helps maintain proper spacing between the rolling elements, reducing friction and heat generation, thus enhancing the overall efficiency and performance of the crusher.

Impact Crusher Roller Bearing

Impact crushers are renowned for their ability to crush a wide range of materials rapidly. To ensure smooth operation and long-term reliability, these crushers employ roller bearings specifically designed to handle high impact loads. The roller bearings efficiently support the rotor’s rotational motion, allowing the crusher’s blow bars to deliver powerful impacts without sacrificing stability or causing excessive wear.

In conclusion, bearings are indispensable components in crushers, contributing to their overall efficiency, longevity, and reliable performance. Whether it’s the self-aligning bearing in cone crushers, roller bearings in jaw and cone crushers, or the spherical self-aligning roller bearing in coner crushers, each type plays a crucial role in minimizing friction, supporting heavy loads, and ensuring precise alignment. By understanding the significance of these bearings, crusher operators can make informed decisions regarding maintenance and replacement, ultimately optimizing the crusher’s productivity and minimizing downtime.

Mitsubishi Control Automatic Churro Machines The Perfect Solution for Commercial Churro Making

Are you tired of spending countless hours making churros by hand? Look no further! With the latest Mitsubishi Control churro machines, you can now produce delicious churros at a staggering speed of 40,000 pieces per hour.

Our state-of-the-art churro making machines offer unrivaled convenience, efficiency, and precision. Designed for commercial use, these machines are a boon for churro businesses, hotels, restaurants, and cafes. Say goodbye to the tedious and time-consuming task of manually crafting churros and embrace the future of churro production.

Unleash Your Churro Production Potential

The Mitsubishi Control Automatic Churro Machine is the epitome of innovation and excellence. With its advanced technology and robust construction, this machine is engineered to deliver exceptional performance, consistently producing high-quality churros with every batch.

High-Speed Production

Say goodbye to long waiting times and meet the demands of your customers with ease. The Mitsubishi Control Automatic Churro Machine can effortlessly churn out up to 40,000 pieces of delectable churros in just one hour. This impressive production speed ensures that you’ll never fall short of supply, even during peak hours.

Cutting-Edge Mitsubishi Control

Get ready to experience precision like never before. The Mitsubishi Control system integrated into our churro machines boasts cutting-edge technology, ensuring accurate and efficient operations. With user-friendly controls, you can easily adjust the churro size, thickness, and length to meet your specific requirements. Achieve consistency, uniformity, and perfect results every time!

Superior Quality and Durability

Crafted using premium-grade materials, the Mitsubishi Control Automatic Churro Machine guarantees longevity, durability, and superior performance. Built to withstand the demands of a busy commercial kitchen, this machine will effortlessly keep up with your churro production needs for years to come.

Expand Your Churro Business

Are you considering expanding your churro business? Look no further than our Mitsubishi Control 8000 Pcs / Hour Automatic Churro Machine. This impressive machine offers a slightly lower production capacity while maintaining all the exceptional features of our flagship model. Perfect for smaller businesses or those just starting, this machine is a cost-effective solution that doesn’t compromise on quality or efficiency.

Conclusion

When it comes to commercial churro making, the Mitsubishi Control Automatic Churro Machine is the ultimate tool to help you meet the demands of your customers. With its high-speed production, precise controls, and superior quality, producing delicious, perfectly shaped churros has never been easier. Invest in one of our churro machines today and watch your business flourish!

Online Plastic Waste Sheet Crusher The Solution to Efficiently Crush Plastic Waste Sheets

Plastic waste is a global environmental concern, and finding effective solutions for its management is crucial. One of the most significant contributors to plastic waste is plastic sheets used for packaging, construction, and various other applications. To address this issue, the development of innovative technologies like the online plastic waste sheet crusher has emerged as a game-changer.

The online plastic waste sheet crusher is an advanced machine designed to tackle the problem of plastic sheet waste efficiently. It offers a convenient and automated solution, allowing businesses and industries to crush plastic waste sheets easily, reducing their volume and facilitating their recycling process.

Firstly, let’s understand the technology behind this high-speed plastic sheet crusher. Equipped with sharp blades and a powerful motor, this machine is capable of crushing plastic sheets of different sizes and thicknesses. Its high-speed operation ensures quick and efficient crushing, improving productivity and saving time. Additionally, the machine operates silently, reducing noise pollution in the working environment.

One of the significant advantages of the online plastic waste sheet crusher is its online capability. This means that the crusher can be integrated into the existing production line, allowing for continuous operation without interrupting the workflow. The plastic sheets can be fed directly into the machine, and the crushed output can be collected through a conveyor belt or container, simplifying the waste management process.

Furthermore, this machine offers enhanced safety features to prevent accidents and injuries. It includes protective covers, emergency stop buttons, and safety sensors, ensuring the operator’s well-being. Additionally, its robust construction makes it durable and resistant to wear and tear, contributing to its longevity.

The environmental benefits of using a plastic waste sheet crusher are immense. By converting bulky plastic sheets into compact crushed material, it reduces storage space required for waste disposal. Moreover, the crushed plastic sheets can be easily transported, stored, and recycled into new plastic products or incorporated into other industrial processes, minimizing the environmental impact.

The online plastic waste sheet crusher is a testament to human innovation and technological advancement in the field of waste management. Its efficiency, convenience, and eco-friendly characteristics make it a promising solution for industries struggling with plastic waste disposal. By adopting this machine, businesses can align themselves with sustainable practices and contribute to a cleaner and greener planet.

In conclusion, the online plastic waste sheet crusher is a revolutionary machine designed to address the challenges posed by plastic waste sheets. Its high-speed operation, online capability, safety features, and environmental benefits make it an ideal choice for businesses seeking an efficient and responsible solution to manage plastic waste effectively. Embracing this technology not only supports sustainable practices but also paves the way for a more sustainable future.

The Introduction of Wood Pulp Plant A Sustainable Solution for Paper Production

The paper industry plays a crucial role in our daily lives, providing us with materials for writing, packaging, and various other purposes. However, the traditional methods of paper production have raised concerns regarding their environmental impact. To address these concerns, the introduction of wood pulp plants has emerged as a sustainable solution for the paper manufacturing industry. In this blog, we will explore various aspects of wood pulp plants, including bleach wood pulp making plants, wood pulp for white paper, wood pulp deinking machines, and the digester of pulping lines, along with the essential wood pulp making equipment.

Bleach Wood Pulp Making Plant: Revolutionizing the Paper Industry

Bleach wood pulp making plants have revolutionized the paper industry by offering an eco-friendly alternative to chlorine-based bleaching methods. This process involves using environmentally friendly bleaching agents, such as hydrogen peroxide, to whiten the wood pulp. By avoiding harmful chemicals, these plants contribute to sustainable paper production while maintaining the quality and purity of the final product.

Wood Pulp for White Paper: Enhancing Quality and Aesthetics

Wood pulp is a vital component in the production of white paper. Its superior quality and ability to hold color make it ideal for manufacturing high-quality, bright-white paper. Wood pulp, derived from sustainably managed forests, ensures a renewable and environmentally responsible source of fiber for the paper industry. The use of wood pulp for white paper production not only enhances the visual appeal but also promotes sustainability in the manufacturing process.

Wood Pulp Deinking Machine: An Essential Tool for Recycling

In today’s world, recycling is a key aspect of a sustainable future. Wood pulp deinking machines play a crucial role in the recycling process by removing ink and contaminants from used paper products, making them suitable for reuse. These machines employ a combination of mechanical and chemical processes to separate the ink particles from the wood fibers, resulting in clean and usable wood pulp.

Digester of Pulping Line: The Heart of Wood Pulp Production

The digester is a vital component of the pulping line in wood pulp plants. It breaks down the raw wood chips into usable wood pulp through a process called pulping. The digester uses heat, pressure, and chemicals to soften and separate the wood fibers, transforming them into a slurry, which is then ready for further processing. This step is crucial in maintaining the quality and integrity of the wood pulp used in paper production.

Wood Pulp Making Equipments: Optimizing Efficiency and Output

Wood pulp making equipment encompasses a range of machinery and tools designed to optimize the efficiency and output of wood pulp plants. These include chippers, grinders, refiners, and screens, among others. The selection and utilization of these equipment play a vital role in maximizing productivity while minimizing waste in the wood pulp making process.

In conclusion, the introduction of wood pulp plants has brought about a sustainable transformation in the paper industry. Bleach wood pulp making plants, wood pulp for white paper, wood pulp deinking machines, the digester of pulping lines, and wood pulp making equipment have played significant roles in enhancing sustainability, quality, and efficiency in paper production. By embracing these advancements, the paper industry moves towards a more eco-conscious future.

Advantages of CNC Machining

2024-09-27

In the dynamic landscape of the automotive industry, precision and innovation are paramount. Among the many technological advancements shaping this sector, Computer Numerical Control (CNC) machining stands out as a game-changer, especially when it comes to manufacturing high-quality automotive parts, Not only does it embody the essence of modern manufacturing, but it also underscores the strength and capabilities of factories offering this specialized service. Let's delve into the unique advantages of CNC mechanical parts processing in the realm of automotive components and explore why it's a testament to a factory's prowess.

 

CNC Machining

CNC Machining

 

1.Mold-Free Manufacturing: A Cost-Effective Approach

One of the most appealing aspects of CNC machining for automotive parts is the elimination of mold fees. Traditional manufacturing methods often require expensive molds or dies for mass production, which can significantly increase upfront costs. With CNC machining, however, parts are cut directly from solid blocks of material such as aluminum, steel, or plastics using computer-controlled cutting tools. This means no need for expensive molds, allowing for faster product development cycles and cost savings that can be passed on to customers.

 

2.Unparalleled Precision and Repeatability

Precision is paramount in the automotive industry, where even the slightest deviation can compromise the safety and performance of vehicles, CNC machines operate with incredible accuracy, ensuring consistent quality and tight tolerances across every part produced. The use of advanced software and sophisticated sensors guarantees that each part is crafted to precise specifications, ensuring repeatability from the first piece to the last. This level of precision is crucial for components like engine blocks, transmission gears, and brake systems where even minor deviations can have severe consequences.

 

3.Boosted Productivity and Efficiency

In today's fast-paced manufacturing environment, time is money. CNC machines are renowned for their high production rates, allowing factories to churn out automotive parts quickly and efficiently. Automated processes minimize human intervention, reducing the risk of errors and speeding up production cycles. Furthermore, CNC machines can run continuously with minimal downtime, further enhancing overall productivity, This increased efficiency translates into faster time-to-market and the ability to meet the demanding schedules of the automotive industry.

 

4. Conquering Complexity: Where Other Methods Fail

Automotive design is becoming increasingly sophisticated, with complex geometries and intricate details that challenge traditional manufacturing methods, CNC machining excels in these scenarios, offering the flexibility to create parts with complex shapes and features that would be difficult or impossible to produce using other techniques, From intricate cooling channels within engine blocks to the delicate contours of aerodynamic body panels, CNC machines can precision-cut even the most complex geometries with ease. Moreover, they can access and machine hidden or inaccessible areas, enabling the creation of parts with unparalleled functionality and design freedom.

 

CNC machining for automotive components represents the pinnacle of modern manufacturing, marrying precision, efficiency, and versatility, By eliminating mold fees, ensuring repeatable high-quality production, boosting productivity, and tacking complex geometries with ease, CNC machining underscores the strength and innovation of factories offering this service. As the automotive industry continues to evolve, the demand for CNC-machined parts will only grow, making it more essential than ever for factories to invest in this technology and the skilled technicians who operate it.

Nanjing Pege’s “PG” brand Gravimetric Loss-in-weight feeder

2024-09-27

Nanjing Pege’s “PEIKE” brand Gravimetric Loss-in-weight feeder

 

Introduction

Nanjing Pege Techno Machine Co., Ltd is specialized in designing and producing the low in weight feeders including single and twin screws loss in weight feeder, liquid gravimetric feeder, micro scale feeder, vibratory feeder, Paddle massaged flexible PUR hopper feeder and multi-ingredients compounding feeder.

Our products are successfully applied in various dosing and blending(mixing) field, like chemistry, engineering plastics, cable, food processing, pharmaceutical and building material industries.

Our head company is constantly dedicated to providing the solutions of weighing, feeding, transmission, packing and automatic stacking, to provide the professional products and service for the customer worldwide both in solid and liquid product manufacturing field. To strengthen our competence and leading position in the gravimetric weighing field, we integrated our profound technology and talents to better improve our design and manufacturing competence.

 

PRODUCTS

Twin screw loss-in-weight feeder 

Application material

Resin Granules, Resin Powder, Calcium carbonate, French Chalk, Tio2, Carbon Black

 

Features

1. Cantilever type weighing frame ensure lower gravity(barycenter) center, weaker vibration and anti-interference performance of the whole feeder.

2. Vertical U-shaped hopper with mirror-like inner wall and without corner enclosure can ensure no bridge of the materials

3. Stainless Steel bellow sensor has the feature of only slight deformation after long time use, and high precision with less signal drift, and is durable for bad environment use

4. 485 Digital transmission of weighing data has the feature of no attenuation and anti-interference during the period of data transmission.

5. Feeding and stirring is operated separately, using independent agitation motor and stirring speed can be adjusted according to the demand.

6. No agitation motor on the top of the hopper will surely reduce the vibration during the operation, then this design will achieve high stability and high accuracy.

Vibrating Tray Loss-in-weight Feeder

 

Application material

Flack, Glass Fiber, Cylindrical Material, Irregular Shape Material from Recovery

 

Features

1. Cantilever type weighing frame ensure lower gravity(barycenter) center, weaker vibration and anti-interference performance of the whole feeder.

2. Double weighing sensors weight platform ensure good balance degree and no unbalanced loading

3. 485 Digital transmission of weighing data has the feature of no attenuation and anti-interference during the period of data transmission

4. Vibration type feeding has no damage on the material itself.

5. Electrical magnetic vibration type feeding ensures tiny machine wear and tear and nearly none of maintenance parts are needed

 

Applications Material

Liquid Additive DCP Silane Maleic Anhydride

 

Features

1.       Cantilever type weighing frame ensure lower gravity(barycenter) center, weaker

vibration and anti-interference performance of the whole feeder.

2.       Stainless Steel bellow sensor has the feature of only slight deformation after long time use, and high precision with less signal drift, and is durable for bad environment use.

3.       485 Digital transmission of weighing data has the feature of no attenuation and anti- interference during the period of data transmission.

4.      Hydraulic Diaphragm Pump, Plunger Pump, Gear Pump are selectable.

5.       Equipped with complete isolated SUS304 bellow spring damping type spray gun, has the feature of keeping pressure stable within 48 hours.

6.      Explosion proof, heat preservation by water or electricity are selectable

 

Flexible Paddle-Massaged PUR Hopper Feeder

 

Application material

Resin Particles, Resin powder, Calcium Carbonate,

Talcum powder, Titanium White Powder

Carbon Black, Flame Retardant Antioxidant

 

Features

Suitable for all-purpose bulk material, especially for the powder material with humidity and low flowability.

The cantilever sling-type weighing scale supports the storage hopper, which has the characteristics of vibration reduction and anti-level interference. This design can effectively shield the non-weight value interference from the vibrator and measure the flow of the system more accurately.

No bridging thanks to straight walled hopper.

Gentle feed capability by paddling flexible hopper with external agitation.

Easy to disassemble and to clean, convenient for maintenance.

No direct touch between stirring unit and material ensures no damage on the materials.

Improve material flowability, optimize dynamic loadings of the screws, to ensure stable and accurate flow rate.

Arch breaker inside of the machine can ensure efficient weighing feeding even the humidity rate in the materials reaches to 20%

 

CONTROL SYSTEM FEATURES

 

1.  Self-learning: The equipment can automatically identify the bulk density and fluidity of the material during the pre-operation, self-tuning during operation and continuously optimizing the best P (proportion) and I (integral) values to ensure rapid response of the system operation

2. Anti-interference: Automatically identify the intensity and duration of the interference and adopt emergency backup procedures to deal with it urgently to ensure the stability and accuracy of the system.

3.       The software is independently developed. After the product leaves the factory, the original program will be burned on the Micro SD card and given to customers randomly. Hardware adjustment.

4.      The mainstream communication formats in the market can be customized according to customer needs, such as Modbus, PPI, MPI, Profibus, Ethernet and other communication formats, so that customers can access the factory's main control system.

5.       The weighing signal transmitter is a customized product with a resolution of one hundred thousandth. The transmitter is installed on the weighing frame and is about one meter away from the weighing sensor. The signal transmission uses RS485 twisted shielded wire and digital transmission. Eliminate signal attenuation and interference

6.      The controller uses Siemens SMART series PLC, each scale uses a CPU, and each scale (each CPU) is connected in parallel by Ethernet.

7.       The RS485 serial port of the Siemens controller communicates with the weighing transmitter, installs an RS485 serial port to communicate with the inverter or servo controller, and the built-in Ethernet port communicates with the touch screen or host computer through the switch. Digital communication throughout the network, high speed, efficiency and stability

8.      The system can display and record operating parameters and can be installed with industrial control computer systems such as domestic Kingview, Siemens Wincc. At the same time, a scanning gun can be installed for barcode parameter reading, process flow recording, and quality traceability.

 

FAQs on Peike loss-in-weight feeders

1.     What kinds of materials can be used for loss in weight feeding?

Resin granules, flack, flocculus, powder and pellets blendings

Resin Particles, Resin Powder, Calcium Carbonate, Glass fibers

Talcum Powder, Titanium White Powder Carbon Black, Flame Retardant Antioxidant

Flack, Glass Fiber, Cylindrical Material, Irregular Shape Material from Recovery

Liquid Additive, DCP Silane, Maleic Anhydride

 

2.    What kinds of feeders are included in the loss in weight feeder series?

Our feeding product range includes micro loss in weight feeder, single screw feeder, twin screw feeder, vibratory tray feeder, Paddle massaged Polyurethane Hoppe feeder and liquid loss in weight feeder.

PPS PET and PA parts Cryogenic deburring/ Deflashing Machine

2024-09-27

 

PPS PET and PA parts nitrogen deburring machine

 

Cryogenic deflashing and deburring system is a process that employs cryogenic temperatures to remove flash on manufactured workpieces made of a wide range of plastics (and other materials) both thermoset and thermoplastic. Some examples of materials used include nylon, HD-PE, PPS, PET, polycarbonate, polypropylene, polyurethane, liquid crystal polymer, PA+GF, PC+GF, PEEK, and Acetal. Manufactured parts that have been successfully deburred include those made through injection molding, compression molding and extrusion molding.

 


 What is “Flash.”

“Flash” is a raised edge attached to the workpiece. It is an unwanted piece of material and requires removal. Many medical devices and other precision components are included in deflashing applications. Deburring accounts for a significant amount of the costs of manufacturing. The cryogenic deflashing process causes the flash or burr to become stiff or brittle and break away leaving a clean edge. There are three types of burrs that can be formed in manufacturing operations and can be classified by the physical manner of formation: Poisson burr, roll-over burr and Tear burr.

Poisson Burr

A Poisson burr results from the tendency of a material to bulge at the side when compressed until permanent deformation of the plastic occurs.

Roll-over Burr

A roll-over burr is a burr that is more of a chip that is bent rather that sheared. The resulting burr is usually comparatively larger. The process even removes recessed burrs in blind and through holes.

Tear Burr

A Tear burr is the result of material tearing from a work piece rather than shearing from it.


In the cryogenic deflashing process, parts are loaded into a basket. A cryogem such as liquid nitrogen is used to cool the workpieces. After they are cooled they are tumbled with pellets- often a polycarbonate media ranging in size from 0.006 to 0.080 inches (0.15mm to 2.03 mm.) Sometimes cryogenic deflashing does not rely on a blasting action but rather on the tumbling of the parts to remove flash from the outer edges. The process can even remove recessed burrs in blind and through holes. The process does not affect the surface finish or the geometry of the part. Edges are maintained without rounding or removal of extra material and only the unwanted burrs are removed.

 

Cryogenic Deflashing Systems Advantages

Cryogenic deflashing equipements provides advantages over manual deflashing.

The process maintains part integrity and critical tolerances. As it is a bath process the price per piece is far less as many more parts can be processed at the same time.

Cryogenic deflashing is non-abrasive.

As the process is computer controlled, the human operator variable is removed from the process.

Mold life is extended by the cryogenic deflashing process. Instead of making a new mold a company may choose to deburr a manufactured part cryogenically and achieve the same product quality very much as they would with a new mold for a period of time until maintenance is performed.

 

Pege’s Automatic Nitrogen Trimming Machine’s Features

Greater productivity

Large output in short time

Better and consistent Finish

Low Labour dependence

Space Saving

Low Media Consumption

Wide variety of rubber compounds - NR to Silicon Rubber

Low Nitrogen Usage

Simple Electrical Controls

High Efficiency Blast Wheel

Safety Interlocks

Simple and Very Low maintenance

 

 

 

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