Silica Sand Production Processing and Equipment Needed

2025-05-26

What is high grade silica sand used for?

Silica sand is a new type of hard, wear-resistant and stable composite stone with silica as the main component, also called silica, mostly presented as transparent or translucent colourless, with a hardness level of 7 and a relative density of 2.65, with high refractory properties. Silica sand is formed after crushing and sand making, and is a very important industrial raw material.

Due to its chemical stability, good piezoelectricity, high melting point and hardness, High quality silica sand is widely used in glass, chemicals, casting, metallurgy and ceramics after processing.

How is silica sand processed? What kinds of equipment are needed?

METHOD 1: Dry Silica Sand Beneficiation Technology

Raw silica ore is coarsely crushed by jaw crusher → sorted by AMD large ore particle optical sorter → medium and fine crushing by cone crusher → screening by vibrating screen - sorted by AMD dry ore particle optical sorter → sand making by impact sand making machine → acid washing → drying → magnetic separation → sorted by AMD ore powder optical sorter → high purity silica sand is obtained.

METHOD 2: Wet Silica Sand Beneficiation Technology

The wet quartz powder manufacturing process is similar to the dry quartz powder manufacturing process, mainly with restrictions on water source and water quantity requirements, suitable for use in working conditions where environmental requirements are very strict and sufficient water sources are available. The processing flow is as follows.

Raw quartzite is coarsely crushed by jaw crusher → sorted by AMD large ore particle optical sorter → medium and fine crushing by cone crusher → screening-cleaning by vibrating screen → sorted by AMD wet ore particle sorter → sand making by impact sand making machine → acid washing → drying → magnetic separation → sorted by AMD ore powder sorter → get high purity quartz sand.

Optical Sorting Technology For Silica Sand Mining Process

Focusing on cutting-edge intelligent sorting technology, Zhongke Optic-electronic is the largest supplier of ore sorting equipment in China. With strong technical strength and professional service team, Zhongke provides one-stop sorting solutions for ore processing enterprises. The AMD® brand ore sorter under Zhongke widely covers the sorting scenes of large, medium and small particles of metallic and non-metallic minerals. Interested? Check out our ore sorting solutions.

#mineral color sorter #ore sorter #ore sorter equipment

Can a vision counter be used for multiple purposes?

2025-05-23

Can a vision counter be used for multiple purposes?

Can a vision counting machine count multiple materials? The answer is yes.

There are two meanings of one machine for multiple uses. One is that for materials of similar size in the same industry, they can be counted. The other is that for materials of similar size in different industries, they can also be counted by using the same model.

vision counting machine

1.Different materials in the same industry
Take the hardware industry as an example. Different types of screws or other hardware can use the same equipment. Perhaps for enterprises with a dozen or more materials, only one counting device can be used to count all materials. Moreover, our vision counting equipment also has a learning-free function. You can directly pour the materials on the counting machine hopper and our counter will count them immediately, which greatly improves the efficiency of the operation. It reduces the difficulty of operating the machine, which is especially convenient for companies that need to frequently switch materials.

parts counting machine

2.Materials in different industries can use the same equipment
Usually the same industry does not use materials from other industries for counting. But for the counting equipment manufacturers, this kind of universal equipment is very important. Such as the bottle cap, zipper, and screws of the corresponding size. Such a multi-purpose machine can not only meet more industries, easy to scale production, for the reduction of production cost is also very helpful.

#vision counting machine #small parts counting machine

Can bagged food be be counted accurately?

2025-05-23

Can bagged food be be counted accurately?

Our customers are widely spread in the manufacturing industry, food, seeds, hardware, clothing accessories and so on. The materials of many industries have bags, especially the food industry will be more. So with packaging products, can vision counting machine counted accurately?

food vision counting machine

Packaging bags will not affect the count, we have a lot of cooperation cases with packaging bags, such as snack food in the food industry, including spiced eggs, pickled mustard, etc., as well as various types of candy, compression mask. Including the long type of instant coffee can be counted, by adjusting the parameters to achieve the purpose of accurate and fast counting.

bagged food vision counting and packaging machine

Here is a special recommendation for similar candy size with packaging materials commonly used models. This model is the VX8. Can accurately count bags of casual snacks, spiced eggs, frozen foods, nuts, chocolate beans, tablets, capsules, fasteners, seeds and so on.

In production can be combined with multiple stations to premade pouch or vertical packaging machine. VX8 is 1366mm*756mm*1329mm. VX series is suitable for small single package and fast counting speed.

vision counting machine

VX8 model is suitable for small materials with external packaging bags, and the efficiency is high, such as diameter 10mm materials 10 packages per package, can reach about 50 packages per minute. The specific material counting speed shall be adjusted according to the material size and other requirements, subject to the actual test.

The common counting mode is single channel count. For example, the number of each channel can be set according to the number of each package, for example, 10 particles per package, and the final number of each channel is 10 particles.

In addition, if the material size is different, the channel size can be customized according to the actual size. The number of channels can also be configured according to the speed requirements, such as 4,6,8, etc.

#vision counting machine #bagged food counting machine #food vision counting machine

How to order a vision counting packaging machine

2025-05-23

How to order a vision counting packaging machine

Hefei The One Electronic Technology Co.,LTD is a professional R & D, production and sales of vision counting machine high-tech enterprises, its production of the one vision counting machine, relying on high-speed camera intelligent recognition technology, has helped many enterprises to solve the counting problems, such as seeds, plastic parts, candy, eggs, screws, laundry beads, capacitors, chips and so on.

small parts counting machine

Our company can not only provide counting equipment, but also provide customers with a complete set of counting and packaging equipment including counting,labeling, packaging (bags and box) finished products conveyor, so that customers can achieve full automatic counting and packaging.

vision counting and packaging machine

How to order a vision counting packaging machine

Step 1: Contact with our business manager, identify the materials to be counted, and fill in the "Customer Demand form", including material information, packaging requirements, and so on

Step 2: send the material to the factory for actual machine measurement, this step is very important, only after the actual test, according to the test data statistics to get a clear counting accuracy and speed
Step 3: If the test accuracy and speed meet the requirements, the technical scheme design (preliminary) shall be made according to the specific needs (including the use scenario, bump requirements, site size requirements, etc.), then arrange the advance payment
Step 4: After receiving the advance payment, our engineer will start to refine the technical scheme, issue figure, procurement, assembly
Step 5: Commissioning, acceptance (online, can also be on-site acceptance)
Step 6: After acceptance, pay for the balance payment
Step 7: Delivery, remote assistance installation and commissioning

Our company's vision counting machine provides standard or non-standardized technical design services based on vision counting technology, so that the final equipment can truly fit your workshop use.

Our cooperation is based on the principles of equality, win-win, and respect for facts. If you have any questions about counting, please contact us!

#vision counting machine #small parts counting machine #metal parts counting packing machine

Vision counting machine helps you solve the problem of expensive labor

2025-05-23

Vision counting machine helps you solve the problem of expensive labor

With the increasing of labor costs, many enterprises began to find ways to save labor costs.

The customer said that they have 8-10 people in the counting and packaging process, and the packaging quality is also unstable. Therefore, they want to seek professional automatic vision counting machine that can reduce some labor for other links and improve packaging quality. Finally, after detailed demand docking, a customized vision counting machine was built based on the customer's packaging requirements, speed requirements and product characteristics.

vision counting machine

The customer uses manual material collection and is equipped with a foot switch for discharging materials. If there are 30 pieces/package, the counting machine can reach 25 packages/minute.

If the speed requirement is fast and the budget is sufficient, an automatic packaging machine can be equipped with a signal docking with the counting machine to achieve full automation of counting and packaging.

We can do some calculations and see how the vision counting packaging machine can help you solve the problem of expensive labor.

Before customer use counting machine: according to the 8 people, packaging 2 people, the average one person can complete 2.5 packages a minute, then 8 people can complete 20 packages a minute. In 8 hours a day, 9600 packets a day.

After using our automatic vision counting packaging machine, according to the counting and packaging speed of 25 packages/minute, 2 people are required, one to load the finished product and the other to pack the finished product. To complete 9600 packages, it only takes 6.4 hours. The manual labor saves 6 people. If the salary is 60,000 RMB per year, the counting and packaging process can save 360,000 costs per year.

In addition, there are some hidden benefits:
1. If there is a shortage of quantity in manual packaging, it may cause customer complaints, affect the corporate image, and may lead to a reduction in order volume.
2. Since the vision counting machine will not be short of quantity, it can ensure packaging quality and customer satisfaction, and the corporate image is improved.

#vision counting machine #vision counting packing machine #vision counter

What are the mature counting and packaging solutions for laundry pods?

2025-05-23

What are the mature counting and packaging solutions for laundry pods?

Laundry pods are being widely accepted by consumers and the market is slowly maturing, leading to mass production, sales, and marketing.

pods counting machine

After the problem of forming laundry pod is solved, the next step is counting and packaging. The special shape of laundry pods requires not only precise counting but also protection of their appearance from wear and tear.

Our company mature VX8 automatic vision counting machine, after multiple cooperation accumulation in the laundry pods industry, has become very mature in counting pods. It can meet the counting efficiency and packaging requirements for bags and boxes, single or multi-chambers.
Here is an introduction to one of the counting and packaging solutions.

automatic vision counting machine

This is a typical case of a feeding device + counting + box packaging equipment. Other equipment such as a printer can be selected according to needs.
The counting efficiency can reach 40-50 bags per minute with 15 pods per bag. The number of pods per bag can be adjusted according to the actual production and packaging needs. Get more multifunction counting packaging machine from https://www.visioncounter.com/

#pods vision counting machine #automatic vision counting machine #laundry beads vision counting machine

What information you need to know before accepting the counter?

2025-05-23

What information you need to know before accepting the counter?

As a manufacturing equipment company that designs and manufactures products in-house, we have customers visiting us both before and after sales. We have had many customers visiting our company recently to learn more about our products.

CCD counting machine

The figure below is the customer who come to accept the overall equipment. The overall equipment includes feeding and conveying equipment, vision counting machine equipment, packaging machine and labeling equipment.

small parts counting machine

We also have our customers in the Yangtze River Delta come to accept the vision counting equipment. The customer looked at every corner of the equipment very carefully and asked a lot of questions about the subsequent use of the equipment. Today we will summarize for you what information you need to know when handing over your machine.

First of all, we will have a dedicated one-to-one after-sales engineer to hand over the machine and debug it. Secondly, we will train on-site users, whether they are technicians or ordinary front-line workers. If you encounter other problems in the future, we can also provide video teaching, and software problems can be solved through remote control. In addition, there are also many handover details on the customer side. For example, the customer's technical team will come to our company to participate in machine training, in order to facilitate later use and maintenance work. Some companies even brought in senior technical engineers, who had a detailed understanding of the equipment structure, parts, counting, documentation, and packaging. Of course, we also have learning-free equipment for customers who don’t have senior technicians. The learning-free counting machine is the latest machine developed by our company. The operator can use it directly after receiving the machine. There is no need to create a scheme, and the operation is simpler.

#parts bulk counter #vision counter #CCD vision counting packaging machine

What is the difficulty for screw counting?

2025-05-23

What is the difficulty for screw counting?

There are several aspects to the difficulty of screw counting, the first is that there are many screw models, large screws a few centimeters long, small M1 screws a few millimeters long. Automatic counting machine equipment must first have the function of counting various types of screws. This requires software algorithms to have this ability. At the same time, the screw size should be taken into account at the feeding port of the vibrating plate. The screws on some precision devices, such as those used on mobile phones, are very small. Some feed ports for conveying materials and other considerations will use different concave and convex surface effects on the bottom and side, if it is too small screws, it is easy to stay in the feed port slot when the vibration voltage is small. At the same time, whether the shape of the vibration plate is flat, as well as the size design of the fine feeder, should meet the needs of various models at the same time. These technical points should be determined at the beginning of the design. These two problems are very testing the technical precipitation and the experience of the design team.

screw vision counting machine

The variety of screw models will also bring another problem, the problem of frequent replacement of materials. Our screw vision counting machine has a more mature learning-free algorithm program, materials can start counting directly without learning. This greatly reduces the time to learn and check repeatedly before counting various types of screws, improving work efficiency.

vision counting machine

The counting requirements of the screw industry are usually the number of single packets is relatively large and the counting speed is required, which brings a great challenge to the accuracy. Such as quickly counting 1000 screws, but also as efficient as possible, the camera capture and algorithm requirements are extremely demanding. Take this VBP series of our company as an example, this is a typical VBP series equipment, and because the counting material is a screw, the whole machine adopts a relatively compact design, which is more convenient to control the quantitative counting process, for small materials can not only achieve mass counting, but also achieve small batch counting. In addition, another highlight of this equipment is the consideration of safety standards, so when working, each door is accidentally opened will think of the security alarm and light up the yellow light, and the equipment will randomly stop operation. Including the acrylic protective cover above also applies to this security algorithm.

#screw counting machine #fastener vision counting and packaging machine #parts vision counting machine

Whether the vision counter will replace the traditional counting

2025-05-23

Whether the vision counter will replace the traditional counting

Will the vision counting machine replace the traditional counting? First, let's look at the necessity of automatic vision counting machines.

1.For the production efficiency of enterprises, artificial long time work will inevitably appear fatigue, efficiency is not high, accuracy decline. Vision counting machine can greatly improve productivity and automation.
2.From the perspective of management cost, the training time and the follow-up cost of skill improvement required to cultivate a skilled labor are very high. And the vision counting machine can be designed suitable equipment according to the needs at the beginning of the equipment, as long as the basic maintenance work is maintained for a long time, it can maintain a continuous and efficient and good working state.
3.For special working conditions, such as gunpowder, deep sea exploration, high temperature and other dangerous or intolerable conditions, machine vision technology and equipment are very good to avoid these potential dangers, and maintain normal work.

Our automatic vision counting machine with high-speed industrial line array camera, when the material falls through the camera recognition area, line array camera through high-speed scanning, accurate capture material information such as falling posture, shape, and upload to the processing center, through processing center powerful algorithm real-time analysis processing, accurately calculate the number of material and achieve real-time count function.

CCD camera vision counting machine

In the era of industry 4.0 advocated by the world, production is more automated and efficient, and the trend of wide application of vision counting machines in various fields will be irreversible.

parts bulk counter

#vision counting machine #vision counter #parts counting machine

How to Count and Pack Laundry Pods

2025-05-23

Laundry pods counting packaging solution

With the rapid development of household cleaning products market, laundry pods as a new type of washing products are widely welcomed because of their convenient use, accurate dosage and environmental protection characteristics. However, in the high-speed production line, the packaging counting of laundry pods faces many challenges.
laundry pods vision counting and packaging machine

laundry pods vision counting and packaging machine

The VX series vision counting machine plays an important role in the laundry pods counting and packaging production line. The following is a case of a well-known daily chemical enterprise customer. As shown in the following video, VX8-3 vision counting machine is demonstrated.

Solution
The elevator is equipped with an 8-channel design to meet customer production requirements, such as 15 per pack/box, the speed can reach 40-50 per pack/box per minute,
At the same time, the channel combination counting can be used to achieve more quantity counting packaging, such as 40 per pack/box, and the speed can reach 15-25 per pack/box per minute.

Advantage for VX8-3 counting machine
1.Can count quickly and accurately.
2.Strong compatibility, whether single chamber, multi-chamber, can achieve counting.
3.The product information can be traced, and the whole set of equipment can be linked with the enterprise management system
4.Intelligent learning function to reduce parameter debugging time
5.Through the learning mode, the data of various falling postures of materials can be automatically obtained, and the accuracy of parameters can be checked through the verification mode. If there is an error, the parameters can be manually fine-tuned. A material only needs to be learned and verified once, and the next time it is used, it can be directly retrieved.

The counting machine can be paired with bag or box production line according to customer’s requirements.The following is a schematic diagram of the bagging and box production line.

automatic counting and packaging machine

The successful application of the VX8-3 vision counter in the laundry detergent industry not only addresses the of traditional counting methods but also provides a reliable solution for the intelligent upgrade of the daily chemical industry. As algorithms continue to optimize and hardware performance improves, vision counting technology will play a crucial role in more niche areas, driving the packaging industry towards greater efficiency and precision.

#Laundry Pod Counting Machine #Laundry Pod Counting Packing Machine #counting packaging machine

« Prev
1
2
3
4
...
50
Next »