Vision counting machine helps you solve the problem of expensive labor

2025-05-23

Vision counting machine helps you solve the problem of expensive labor

With the increasing of labor costs, many enterprises began to find ways to save labor costs.

The customer said that they have 8-10 people in the counting and packaging process, and the packaging quality is also unstable. Therefore, they want to seek professional automatic vision counting machine that can reduce some labor for other links and improve packaging quality. Finally, after detailed demand docking, a customized vision counting machine was built based on the customer's packaging requirements, speed requirements and product characteristics.

vision counting machine

The customer uses manual material collection and is equipped with a foot switch for discharging materials. If there are 30 pieces/package, the counting machine can reach 25 packages/minute.

If the speed requirement is fast and the budget is sufficient, an automatic packaging machine can be equipped with a signal docking with the counting machine to achieve full automation of counting and packaging.

We can do some calculations and see how the vision counting packaging machine can help you solve the problem of expensive labor.

Before customer use counting machine: according to the 8 people, packaging 2 people, the average one person can complete 2.5 packages a minute, then 8 people can complete 20 packages a minute. In 8 hours a day, 9600 packets a day.

After using our automatic vision counting packaging machine, according to the counting and packaging speed of 25 packages/minute, 2 people are required, one to load the finished product and the other to pack the finished product. To complete 9600 packages, it only takes 6.4 hours. The manual labor saves 6 people. If the salary is 60,000 RMB per year, the counting and packaging process can save 360,000 costs per year.

In addition, there are some hidden benefits:
1. If there is a shortage of quantity in manual packaging, it may cause customer complaints, affect the corporate image, and may lead to a reduction in order volume.
2. Since the vision counting machine will not be short of quantity, it can ensure packaging quality and customer satisfaction, and the corporate image is improved.

#vision counting machine #vision counting packing machine #vision counter

What are the mature counting and packaging solutions for laundry pods?

2025-05-23

What are the mature counting and packaging solutions for laundry pods?

Laundry pods are being widely accepted by consumers and the market is slowly maturing, leading to mass production, sales, and marketing.

pods counting machine

After the problem of forming laundry pod is solved, the next step is counting and packaging. The special shape of laundry pods requires not only precise counting but also protection of their appearance from wear and tear.

Our company mature VX8 automatic vision counting machine, after multiple cooperation accumulation in the laundry pods industry, has become very mature in counting pods. It can meet the counting efficiency and packaging requirements for bags and boxes, single or multi-chambers.
Here is an introduction to one of the counting and packaging solutions.

automatic vision counting machine

This is a typical case of a feeding device + counting + box packaging equipment. Other equipment such as a printer can be selected according to needs.
The counting efficiency can reach 40-50 bags per minute with 15 pods per bag. The number of pods per bag can be adjusted according to the actual production and packaging needs. Get more multifunction counting packaging machine from https://www.visioncounter.com/

#pods vision counting machine #automatic vision counting machine #laundry beads vision counting machine

What information you need to know before accepting the counter?

2025-05-23

What information you need to know before accepting the counter?

As a manufacturing equipment company that designs and manufactures products in-house, we have customers visiting us both before and after sales. We have had many customers visiting our company recently to learn more about our products.

CCD counting machine

The figure below is the customer who come to accept the overall equipment. The overall equipment includes feeding and conveying equipment, vision counting machine equipment, packaging machine and labeling equipment.

small parts counting machine

We also have our customers in the Yangtze River Delta come to accept the vision counting equipment. The customer looked at every corner of the equipment very carefully and asked a lot of questions about the subsequent use of the equipment. Today we will summarize for you what information you need to know when handing over your machine.

First of all, we will have a dedicated one-to-one after-sales engineer to hand over the machine and debug it. Secondly, we will train on-site users, whether they are technicians or ordinary front-line workers. If you encounter other problems in the future, we can also provide video teaching, and software problems can be solved through remote control. In addition, there are also many handover details on the customer side. For example, the customer's technical team will come to our company to participate in machine training, in order to facilitate later use and maintenance work. Some companies even brought in senior technical engineers, who had a detailed understanding of the equipment structure, parts, counting, documentation, and packaging. Of course, we also have learning-free equipment for customers who don’t have senior technicians. The learning-free counting machine is the latest machine developed by our company. The operator can use it directly after receiving the machine. There is no need to create a scheme, and the operation is simpler.

#parts bulk counter #vision counter #CCD vision counting packaging machine

What is the difficulty for screw counting?

2025-05-23

What is the difficulty for screw counting?

There are several aspects to the difficulty of screw counting, the first is that there are many screw models, large screws a few centimeters long, small M1 screws a few millimeters long. Automatic counting machine equipment must first have the function of counting various types of screws. This requires software algorithms to have this ability. At the same time, the screw size should be taken into account at the feeding port of the vibrating plate. The screws on some precision devices, such as those used on mobile phones, are very small. Some feed ports for conveying materials and other considerations will use different concave and convex surface effects on the bottom and side, if it is too small screws, it is easy to stay in the feed port slot when the vibration voltage is small. At the same time, whether the shape of the vibration plate is flat, as well as the size design of the fine feeder, should meet the needs of various models at the same time. These technical points should be determined at the beginning of the design. These two problems are very testing the technical precipitation and the experience of the design team.

screw vision counting machine

The variety of screw models will also bring another problem, the problem of frequent replacement of materials. Our screw vision counting machine has a more mature learning-free algorithm program, materials can start counting directly without learning. This greatly reduces the time to learn and check repeatedly before counting various types of screws, improving work efficiency.

vision counting machine

The counting requirements of the screw industry are usually the number of single packets is relatively large and the counting speed is required, which brings a great challenge to the accuracy. Such as quickly counting 1000 screws, but also as efficient as possible, the camera capture and algorithm requirements are extremely demanding. Take this VBP series of our company as an example, this is a typical VBP series equipment, and because the counting material is a screw, the whole machine adopts a relatively compact design, which is more convenient to control the quantitative counting process, for small materials can not only achieve mass counting, but also achieve small batch counting. In addition, another highlight of this equipment is the consideration of safety standards, so when working, each door is accidentally opened will think of the security alarm and light up the yellow light, and the equipment will randomly stop operation. Including the acrylic protective cover above also applies to this security algorithm.

#screw counting machine #fastener vision counting and packaging machine #parts vision counting machine

Whether the vision counter will replace the traditional counting

2025-05-23

Whether the vision counter will replace the traditional counting

Will the vision counting machine replace the traditional counting? First, let's look at the necessity of automatic vision counting machines.

1.For the production efficiency of enterprises, artificial long time work will inevitably appear fatigue, efficiency is not high, accuracy decline. Vision counting machine can greatly improve productivity and automation.
2.From the perspective of management cost, the training time and the follow-up cost of skill improvement required to cultivate a skilled labor are very high. And the vision counting machine can be designed suitable equipment according to the needs at the beginning of the equipment, as long as the basic maintenance work is maintained for a long time, it can maintain a continuous and efficient and good working state.
3.For special working conditions, such as gunpowder, deep sea exploration, high temperature and other dangerous or intolerable conditions, machine vision technology and equipment are very good to avoid these potential dangers, and maintain normal work.

Our automatic vision counting machine with high-speed industrial line array camera, when the material falls through the camera recognition area, line array camera through high-speed scanning, accurate capture material information such as falling posture, shape, and upload to the processing center, through processing center powerful algorithm real-time analysis processing, accurately calculate the number of material and achieve real-time count function.

CCD camera vision counting machine

In the era of industry 4.0 advocated by the world, production is more automated and efficient, and the trend of wide application of vision counting machines in various fields will be irreversible.

parts bulk counter

#vision counting machine #vision counter #parts counting machine

How to Count and Pack Laundry Pods

2025-05-23

Laundry pods counting packaging solution

With the rapid development of household cleaning products market, laundry pods as a new type of washing products are widely welcomed because of their convenient use, accurate dosage and environmental protection characteristics. However, in the high-speed production line, the packaging counting of laundry pods faces many challenges.
laundry pods vision counting and packaging machine

laundry pods vision counting and packaging machine

The VX series vision counting machine plays an important role in the laundry pods counting and packaging production line. The following is a case of a well-known daily chemical enterprise customer. As shown in the following video, VX8-3 vision counting machine is demonstrated.

Solution
The elevator is equipped with an 8-channel design to meet customer production requirements, such as 15 per pack/box, the speed can reach 40-50 per pack/box per minute,
At the same time, the channel combination counting can be used to achieve more quantity counting packaging, such as 40 per pack/box, and the speed can reach 15-25 per pack/box per minute.

Advantage for VX8-3 counting machine
1.Can count quickly and accurately.
2.Strong compatibility, whether single chamber, multi-chamber, can achieve counting.
3.The product information can be traced, and the whole set of equipment can be linked with the enterprise management system
4.Intelligent learning function to reduce parameter debugging time
5.Through the learning mode, the data of various falling postures of materials can be automatically obtained, and the accuracy of parameters can be checked through the verification mode. If there is an error, the parameters can be manually fine-tuned. A material only needs to be learned and verified once, and the next time it is used, it can be directly retrieved.

The counting machine can be paired with bag or box production line according to customer’s requirements.The following is a schematic diagram of the bagging and box production line.

automatic counting and packaging machine

The successful application of the VX8-3 vision counter in the laundry detergent industry not only addresses the of traditional counting methods but also provides a reliable solution for the intelligent upgrade of the daily chemical industry. As algorithms continue to optimize and hardware performance improves, vision counting technology will play a crucial role in more niche areas, driving the packaging industry towards greater efficiency and precision.

#Laundry Pod Counting Machine #Laundry Pod Counting Packing Machine #counting packaging machine

How to Know the ISO 11641 Colour Fastness to Perspiration for Your Projects

2025-05-23

How to Know the ISO 11641 Colour Fastness to Perspiration for Your Projects

There are millions of effective sweat glands on human skin, with more sweating on the forehead, armpits, forehead, back and palms of the hands; therefore, garments such as shirts, T-shirts and other clothing often worn in summer will show serious color fading in these areas.

Clothing with unqualified color fastness is prone to transferring dyes from textiles to human skin through sweat, etc. The molecules of dyes and heavy metal ions may be absorbed by the human body through the skin and jeopardize health.

The color fastness to perspiration is to reflect the textiles in different test solutions containing histidine, under the joint action of pressure and temperature, its own discoloration and color staining of the lining fabric.

Definition of Color Fastness to Perspiration

Color fastness to perspiration refers to the degree of color retention of textiles in perspiration, which is particularly important for clothing products. In the course of daily use, textiles are kept close to the skin for long periods of time, and at the same time come into contact with the sweat secreted by the skin, which has a great effect on certain dyes, causing them to be transferred from the textile to the skin. Some dyestuffs on textiles are not acid-resistant and some are not alkaline-resistant, so the testing process requires the preparation of acid and alkaline artificial sweat to simulate human acid and alkaline sweat respectively, and to simulate human body temperature at 37℃ to test the textiles, which is mainly used for textiles in contact with the skin.

How to Determine the Color Fastness to Perspiration

1.Use professional testing equipment

1.1 Perspiration Tester GT-D09
Perspiration Tester GT-D09 apply for testing perspiration resistance color fastness of all kinds of textile materials & dyeing, colorful textile and test for their perspiration resistance, waterproof, seawater resistance, saliva resistance, chlorine bleach resistance, etamsylate resistance and other performance.

1.2 Drying Oven for Fabric Testing GT-D10
This Drying Oven is design for all kinds of textile’s perspiration resistance color fastness drying test, matching GT-D09 Perspiration Tester using. It also apply for high temperature heating & drying test for other products.

2. Related Standards

2.1 Perspiration Tester GT-D09 Standards

Perspiration: GB/ T 3922, AATCC 15, ISO105-E04, JIS L 0848, ISO 11641
Sea Water: GB/ T5714, ISO105-E02, AATCC107
Water: GB/ T5713, ISO105 E01, AATCC106
Saliva: GB/ T 18886

2.2 Drying Oven for Fabric Testing GT-D10

Perspiration: GB/ T 3922, AATCC 15, ISO105-E04, JIS L 0848
Sea Water: GB/ T5714, ISO105-E02, AATCC107
Water: GB/ T5713, ISO105 E01, AATCC106
Saliva: GB/ T 18886

Perspiration Tester GT-D09	Drying Oven for Fabric Testing GT-D10

#Perspiration Tester #Drying Oven for Fabric Testing #Colour Fastness to Perspiration

Application of laser alignment technology in bending machines

2025-05-22

In the field of sheet metal processing, bending machines are the core equipment for shaping product contours, and their accuracy directly affects the quality of finished products. Traditional bending machines rely on manual marking and mechanical block positioning, which are cumbersome to operate and easily limited by experience. With the maturity of laser technology, the laser alignment system process has been introduced into the bending process, becoming a key breakthrough in improving efficiency and accuracy. This article deeply analyzes its technical principles, application scenarios and future prospects.

Ⅰ. Working principle of laser alignment technology

The laser alignment system integrates high-precision laser transmitters and optical sensors to build a real-time dynamic calibration network. Its core process is as follows:

1. Laser projection positioning: Project visible laser lines on the bending machine worktable to accurately mark the bending position of the sheet metal, replacing traditional physical blocks.

2. Laser detection: For sheet metal bending products, the straightness of the product can be detected by laser lines.

automatic metal bending machine

Ⅱ. Core advantages of laser alignment technology

1. Accuracy leap: Eliminate manual visual errors, and reduce the cumulative error of complex multi-pass bending by more than 70%, especially suitable for high-precision fields such as aerospace.

2. Efficiency breakthrough: eliminating manual marking and repeated bending steps, shortening mold change debugging time by 50%, and adapting to small batch and multi-variety flexible production.

3. Human-machine collaboration optimization: The operator monitors the alignment status in real time through a visual interface, reducing physical load and significantly improving safety.

4. Data traceability: The system records each bending parameter, supports process optimization and quality backtracking, and complies with the intelligent trend of Industry 4.0.

III. Typical application scenarios and cases

- Automotive parts manufacturing: After a car company adopted a laser alignment bending machine, the bending consistency of the door hinge bracket increased from 89% to 99.5%, and the scrap rate decreased by 40%.

- Precision electronic shell processing: For ultra-thin stainless steel shells, the laser system achieves 0.1mm-level fine-tuning to avoid scratches on the material surface.

- Efficient forming of special-shaped parts: Through the customized preset laser path library, quickly switch to complex bending schemes such as U-type and Z-type to meet order requirements.

IV. Technical Challenges and Future Prospects

Currently, laser alignment technology still faces difficulties such as interference from highly reflective materials and calibration of multiple layers of overlap. Future development directions include:

- AI adaptive algorithm: Combined with machine learning, automatically identify material properties and optimize compensation models.

- Cross-device collaboration: Link with laser cutting machines and welding robots to build a full-process digital production line.

- Low-cost popularization solution: Develop a compact modular laser system to help small and medium-sized enterprises upgrade their technology.

Conclusion

Laser alignment technology redefines the precision boundary of the bending process and promotes the transformation of metal processing from "experience-driven" to "data-driven". With the deepening of intelligent manufacturing, this technology will become an indispensable "smart eye" in sheet metal workshops, injecting lasting kinetic energy into industrial precision and flexible production.

#metal bending machine #4 axis cnc press brake #Electro-hydraulic CNC bending machine #industrial laser cutting machines #metal sheet bending machine #4 Axis aluminum profile bending machine #automatic metal bending machine #Multi Axis Cnc Press Brake Machine #mini automatic bending machine

2025 Foshan Uniceramics Expo with Cutting-Edge Tile Cutting Solutions‌

2025-05-20

Quanzhou Wandeli Machinery Co., Ltd., a leading innovator in ceramic processing equipment, made a remarkable impression at the 2025 Foshan Uniceramics Expo, showcasing its advanced tile cutting machines designed to meet the evolving demands of the global ceramics industry. The event, held in the heart of China’s ceramic manufacturing hub, provided the perfect platform for the company to highlight its technological prowess and customer-centric solutions.

Flagship Products on Display‌

At the expo, Wandeli Machinery unveiled a comprehensive range of tile cutting machines, blending automation, precision, and durability:

1. QX-ZD-1200 Fully Automatic Tile Cutting Machine‌

4500W Brushless Motor‌: Delivers unmatched power and efficiency.

Precision Cutting‌: Straight 90° cuts up to 3cm and 45° beveling up to 2.5cm.

Versatility‌: Ideal for large-scale production of ceramic tiles and engineered stone.

2. QX-1000 Manual Tile Cutting Machine‌

1550W Brushed Motor‌: Cost-effective yet reliable for small workshops.

Consistent Performance‌: Achieves 90° straight cuts (3cm) and 45° bevels (2.5cm).

3. QXZ-ZD-1800 Fully Automatic Cutting Machine‌

4500W Brushless Motor + Laser Guidance‌: Enhances cutting accuracy for complex designs.

Water Circulation System‌: Minimizes dust and extends blade life.

Specifications‌: 90° straight cuts (3cm) and 45° bevels (2.5cm).

4. QZ-1000 Manual Roman Column Tile Cutter‌

3000W Brushless Motor‌: Tailored for exterior wall tiles and decorative Roman columns.

Heavy-Duty Cutting‌: Handles 90° straight cuts up to 7cm and 45° bevels up to 5cm.

max size saw blade: 260

5. Yiweida Fully Automatic Tile Cutting Machine‌

3000W Brushless Motor‌: Balances power and energy efficiency.

Compact Precision‌: Executes 90° straight cuts (3cm) and 45° bevels (2cm), perfect for intricate designs.

Live Customer Testing: A Testament to Quality‌

6. Visitor's Doubts got turned to Resolution

A highlight of the expo was the live demonstration of the ‌QX-ZD-1200‌, where clients brought their own engineered stone slabs to test the machine’s capabilities. Despite the material’s high density and complexity, the QX-ZD-1200 effortlessly achieved flawless 90° and 45° cuts, exceeding customer expectations. Attendees praised the machine’s stability, noise reduction, and seamless integration of high-power brushless motor technology.

Why Wandeli Machinery Stands Out‌?

Innovation‌: From laser-assisted alignment to eco-friendly water circulation systems, Wandeli Machinery prioritizes smart, sustainable solutions.
Customization‌: Machines cater to diverse needs, from industrial automation (QXZ-ZD-1800) to budget-friendly manual operations (QX-1000).
Reliability‌: The use of brushless motors ensures longevity, reduced maintenance, and consistent performance even under heavy workloads.

Looking Ahead‌

The positive feedback at Foshan Uniceramics Expo 2025 reinforces Wandeli Machinery’s commitment to driving industry advancements. “We are thrilled to see our machines deliver real-world results,” said a company spokesperson. “This expo has opened doors to new partnerships, and we’re excited to continue empowering ceramic manufacturers worldwide.”

Quanzhou Wonder Machinery Co., Ltd. – Precision Engineered for Excellence.

#Precised Automatic Tile Cutting Machine #Laser Guided Water Recycling Tile Cutting Machine #Best Results Tile Cutting Machine #Innovative Ceramic Panel Cutting Machine #Easy to use Automatic Tile Cutting Machine #Wet Tile Saw Cutting Machine

Choosing the Right Tile Cutter A Comprehensive Guide

2025-05-20

Whether you're embarking on a DIY tile installation project or a professional contractor in need of reliable tools, selecting the right tile cutter is crucial. With a wide range of options available in the market, it can be overwhelming to find the perfect tool that meets your specific needs. this guide, we will explore the key factors to consider when choosing a tile cutter. By the end, you'll be equipped with the knowledge to make an informed decision and find a tile cutter that fits your requirements.

1. Types of Tile Cutters:

There are various types of tile cutters available, each suitable for specific tile materials and cutting applications. The three main types include:

a. Manual Tile Cutters: These are affordable and portable options for cutting ceramic and porcelain tiles. They feature a scoring mechanism and a snapping action for straight cuts.

b. Wet Tile Saws: Ideal for cutting through tougher materials like stone and thicker tiles, wet tile saws use a diamond-coated blade and water to create precise and clean cuts.

c. Tile Nippers and Mosaic Cutters: These hand-held tools are designed for more intricate or curved cuts, typically used for mosaic tiles or irregular-shaped pieces.

2. Consider the Tile Material and Size:

Different tile materials require specific cutting methods and tools. Consider whether you'll be working with ceramic, porcelain, stone, or glass tiles, as this will affect the type of cutter you'll need. Additionally, assess the size and thickness of the tiles you'll be cutting to ensure the chosen cutter can handle them effectively.

3. Cutting Capacity and Blade Quality:

Evaluate the cutting capacity of the tile cutter, including the maximum size and thickness it can accommodate. Look for a cutter with a sturdy and durable blade, preferably made of high-quality materials like tungsten carbide or diamond-coated for superior cutting performance and longevity.

4. Ease of Use and Accuracy:

Look for a tile cutter that offers ease of use and ensures accurate cuts. Features like adjustable guides, clear cutting lines, and smooth gliding mechanisms contribute to a more user-friendly experience and precise results. Some tile cutters may even have laser guides or built-in measurement systems for added accuracy.

5. Portability and Stability:

Consider your workspace and whether you'll need to transport the tile cutter. If portability is important, opt for a lightweight and foldable model. However, ensure it still provides stability during operation to prevent inaccuracies or accidents.

6. Safety Features:

Prioritize safety by choosing a tile cutter with adequate safety features. Look for models with blade guards, non-slip bases, and ergonomic handles that minimize the risk of injury during use.

7. Budget and Long-Term Investment:

Set a budget based on your requirements and the scale of your tiling projects. While it's essential to find an affordable option, don't compromise on quality. Consider the long-term investment value of the tile cutter, as a higher-quality tool may provide better durability and performance, ultimately saving you time and money in the long run.

Conclusion:

Choosing the right tile cutter is essential for achieving accurate and clean cuts, whether you're a DIY enthusiast or a professional contractor. Consider the tile material, cutting capacity, ease of use, portability, safety features, and budget when making your decision. By carefully assessing these factors, you'll find a tile cutter that meets your needs and ensures successful tile installations every time. Happy cutting!

#Laser brushless automatic tile cutter #Laser brushless electric tile cutter #Laser brushless tile cutter #Laser brushless Water jet tile cutter #Laser brushless electric tile cutting machine #brushless electric tile cutter

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