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Guide to using a textile air permeability tester Accurately test the air permeability of fabrics

2025-05-16

Breathability is an important indicator for measuring the comfort of textiles, and is particularly suitable for quality control of products such as sportswear, outdoor equipment, and medical textiles. An air permeability tester can scientifically evaluate the ability of air to pass through fabrics to ensure that the product meets industry standards (such as ISO 9237, ASTM D737, etc.). This article will provide a detailed introduction to the use of an air permeability tester to help you obtain accurate and repeatable test data.


1. Equipment and preparation

(1) Composition of an air permeability tester

Test head: Fixed sample, usually with test holes of different diameters (such as 20cm², 38cm², etc.).

Airflow control system: Adjusts and measures air flow (unit: mm/s or cm³/cm²/s).

Pressure sensor: Detects the pressure difference on both sides of the sample (unit: Pa).

Display/software: Displays test data, and some devices support data export.


(2) Calibration and inspection

Calibration: Calibrate the equipment using a standard calibration plate according to the instructions to ensure accurate data.

Air tightness check: Test whether the airflow is stable when unloaded to avoid air leakage affecting the results.

Environmental conditions: It is recommended to test under standard temperature and humidity (such as 20±2℃, 65±4% RH) to avoid interference from environmental factors.


(3) Sample preparation

Cut at least 5 representative samples (such as 20cm×20cm), avoiding fabric edges or obvious defect areas.

If different parts are tested (such as the front chest and back of the garment), samples must be taken and marked separately.


2. Test steps

(1) Install the sample

1. Loosen the test head clamp and place the sample flat on the test area to avoid wrinkles or stretching.

2. Tighten the clamp evenly to ensure that the sample is fixed and there is no air leakage (you can check by lightly pressing the edge with your fingers).


(2) Set parameters

Test standard: Select the applicable standard (such as ISO 9237, GB/T 5453, etc.).

Test area: Select the test hole size according to the thickness of the sample (small holes for thin fabrics and large holes for thick fabrics).

Pressure difference setting: usually 100Pa or 125Pa, adjusted according to the standard requirements.


(3) Start the test

1. Start the equipment, the system will automatically apply a stable airflow and measure the air permeability.

2. After the value stabilizes (usually 10-30 seconds), record the data (unit: mm/s or L/m²/s).


(4) Repeat the test

Each sample should be tested at least 3 times, and the average value should be taken as the final result.

If the data difference is too large (>10%), it is necessary to check whether the sample is improperly fixed or the equipment is abnormal.


3. Data interpretation and reporting

(1) Common air permeability units

mm/s (millimeter/second): The speed of air flow passing through the fabric vertically.

L/m²/s (liter/square meter/second): The amount of air flow passing through a unit area per unit time.

cfm (cubic feet/minute): Used in some European and American standards.


Summary

Textile air permeability tester is an indispensable tool in research and development, quality inspection and trade. Correct use of equipment and standardized operating procedures can ensure the reliability and comparability of test data. Whether it is product development or acceptance inspection, scientific air permeability evaluation can provide strong support for quality control.


Email: hello@utstesters.com

Direct: + 86 152 6060 5085

Tel: +86-596-7686689

Web: www.utstesters.com


Heat and sublimation fastness tester

2025-05-16

I. Instrument introduction

The heat and sublimation fastness tester is a professional equipment used to determine the color stability of textiles under high temperature conditions. It mainly evaluates two properties:

1. Heat fastness: color change when the material contacts a high temperature surface

2. Sublimation fastness: color migration caused by the dye directly changing from solid to gas at high temperature


II. Preparation before testing

1. Sample preparation

Cut a sample with a size of 40mm×100mm

The sample needs to be balanced under standard atmospheric conditions (20±2℃, 65±2%RH) for 24 hours

Prepare multi-fiber adjacent fabrics or single-fiber adjacent fabrics of the same size


2. Instrument inspection

Confirm that the surface of the heating plate is clean and free of contamination

Check the accuracy of the temperature control system

Ensure that the pressure device is working properly

Calibrate the temperature sensor


III. Operation steps


Heat fastness test

1. Turn on the power and preheat the equipment to the set temperature (usually 180-210℃)

2. Lay the sample flat on the heating plate

3. Lower the pressure device and apply a standard pressure of (4±1) kPa

4. Start timing and keep contact for 30 seconds

5. Immediately raise the pressure device after the time is up and remove the sample

6. Cool the sample under standard atmospheric conditions

7. Use a gray sample card to assess the discoloration level


Sublimation fastness test

1. Overlap the sample with the front of the adjacent fabric

2. Place in a tester that has been preheated to the set temperature (temperature is selected according to the material type)

3. Apply standard pressure (4±1 kPa)

4. Keep for 30 seconds to 4 minutes (according to the test standard requirements)

5. Take out the sample and cool to room temperature

6. Assess the discoloration of the sample and the staining level of the adjacent fabric respectively


IV. Temperature selection reference

Polyester fabric: 180℃ or 210℃

Other synthetic fibers: adjusted according to the fiber melting point

Natural fibers: usually 150-180℃


V. Result evaluation

1. Use a standard gray sample card to assess:

Discoloration level (1-5, 5 is the best)

Staining level (1-5, 5 is the best)

2. Record the test conditions (temperature, time, pressure)

3. Take photos before and after the test


Related standards

ISO 105-X11: Textile color fastness test

AATCC 133: Heat color fastness

GB/T 8427: Textile color fastness test

Email: hello@utstesters.com

Direct: + 86 152 6060 5085

Tel: +86-596-7686689

Web: www.utstesters.com




How to use a manual button tensile machine

2025-05-16

Usually includes the following steps. The specific operation may vary slightly depending on the equipment model. Please refer to the equipment manual:

Preparation

1. Check the equipment

① Confirm that all parts of the tensile machine (clamp, handle, dial, etc.) are intact.

② Ensure that the clamp is clean and free of oil or residue to avoid affecting the test results.


2. Calibrate the equipment (first use or regular calibration)

Adjust the pointer to zero according to the manual, or use a standard weight to verify the accuracy of the reading.


3. Prepare the sample

(1) Sew the button to be tested on the standard fabric (or keep the button on the original garment), ensuring that the seam is firm.

(2) Cut the fabric and leave enough area around the button (usually ≥5cm×5cm) for clamping.


Test steps

1. Fix the sample

Upper clamp: clamp the fabric (avoid the seam) and ensure that the fabric is flat and does not slide.

Lower clamp: Clamp the button (if it is a four-hole button, it needs to be fixed with a special clamp or hook).

Note: The direction of the clamp must be consistent with the force direction of the button (such as vertical or horizontal stretching).


2. Start the test

(1) Slowly turn the handle or pull the lever to apply tension at a constant speed (usually the speed recommended is 10-15cm/min).

(2) Observe the connection between the button and the fabric until the button falls off or the stitching breaks.


3. Record data

(1) Read the maximum tension value indicated by the pointer (usually in Newtons N or pounds-force lbf).

(2) Record the damage form when the button falls off (such as stitching breakage, button fragmentation, etc.).


Post-test operation

1. Reset the equipment

(1) Loosen the clamp, remove the sample, and return the handle of the tensile machine to its original position.

(2) Clean the thread or fabric fragments remaining in the clamp.


2. Data analysis

Compare the test results with industry standards (such as ASTM D4846, ISO 13935, etc.) to determine whether the button is qualified.


Precautions

Safe operation: Avoid rapid force or overload testing to prevent the fixture from breaking and injuring people.

Environmental conditions: It is recommended to test in a standard temperature and humidity environment (such as 23±2℃, 50±5%RH).

Multiple tests: It is recommended to test the same button 3-5 times and take the average value to improve accuracy.

Common problem handling

The pointer does not return to zero: Check whether the spring or lever is stuck, and contact the manufacturer for calibration if necessary.

Button slips: Replace the fixture or use an anti-slip pad to enhance the clamping force.

If more detailed guidance is required, please provide the equipment model or refer to the specific manual.


Email: hello@utstesters.com

Direct: + 86 152 6060 5085

Tel: +86-596-7686689

Web: www.utstesters.com


Manual rubbing color fastness tester use

2025-05-16

I. Instrument overview

The manual rubbing color fastness tester is used to evaluate the color transfer degree of textiles, leather, coated fabrics and other materials under dry or wet rubbing conditions. The equipment is easy to operate and is suitable for rapid color fastness testing in laboratories or factories. It complies with relevant standards (such as GB/T 3920, ISO 105-X12, AATCC 8, etc.).


II. Test principle

By manually operating the friction device, the standard friction cloth is rubbed back and forth on the surface of the sample with the specified pressure and number of frictions, and the color staining of the friction cloth is observed and compared with the standard grayscale sample card for rating.


III. Operation steps


1. Preparation

Sample preparation:

Cut the sample to be tested with a size of ≥20cm×5cm (adjusted according to the standard), ensuring that the surface is flat, wrinkle-free and stain-free.

Rubbing cloth cutting: Use standard bleached cotton cloth (as specified in GB/T 7568) and cut it into a 5cm×5cm square.

Wet friction test: The friction cloth needs to be soaked with distilled water, and the moisture content is controlled at 100±5% (the moisture can be controlled by wringing).


2. Install the friction cloth

Wrap the friction cloth flatly on the friction head (usually a round friction head with a diameter of 16mm) and fix it with a rubber band or a fixing clip to ensure that there is no looseness or wrinkles.


3. Fix the sample

Spread the sample to be tested flat on the test bench or flat table and fix it with a clamp to prevent movement.


4. Manual friction test

Dry friction test:

1. Press the friction head wrapped with the friction cloth vertically on the surface of the sample.

2. Apply standard pressure (usually 9N or as required by the standard).

3. Rub back and forth 10 times at a uniform speed in the straight direction (one way is about 10cm, speed is about 1 time/second).

Wet friction test:

1. After the friction cloth is soaked, gently squeeze out excess water (avoid dripping).

2. Perform the test according to the dry friction steps. After the friction is completed, remove the friction cloth and dry it immediately.


5. Result evaluation

After the friction cloth is dry (wet friction needs to be dried naturally), compare it with the standard staining gray scale sample card (such as ISO 105-A03) and evaluate the staining level (level 5 is the best and level 1 is the worst).

Record the test results of dry friction and wet friction, and use the lower level as the final evaluation.


Email: hello@utstesters.com

Direct: + 86 152 6060 5085

Tel: +86-596-7686689

Web: www.utstesters.com


Notice on the holiday arrangement for May Day in 2025

2025-05-16

Dear customers:

Hello!

On the occasion of May Day, thank you for your trust and support for our company. According to the national statutory holidays and the actual situation of our company, the holiday time and service arrangements are hereby notified as follows:


Our holiday time:

May 1, 2025 (Thursday) to May 5 (Monday), a total of 5 days.

April 27 (Sunday) and May 10 (Saturday) will be normal work.


Service arrangements:

1. During the holiday, our company will suspend logistics delivery (if you need urgent assistance, please contact the duty phone: 0596-7686689).


Thank you again for your understanding and support! I wish you a happy holiday and a healthy family!



UTS International Co., Ltd.

April 25, 2025

Single yarn strength usage instructions

2025-05-16

1. Product Overview

Single yarn strength refers to the maximum force that a single yarn can withstand when it is stretched and broken, and is one of the important indicators for measuring yarn quality. This product is suitable for testing and evaluating yarn strength in the textile industry.


2. Scope of application

1. Strength test of various types of yarns such as cotton yarn, wool yarn, and chemical fiber yarn

2. Quality control of textile production enterprises

3. Acceptance standards for yarn procurement

4. Material performance research of scientific research institutions


3. Technical parameters

1. Test range: 0-5000cN

2. Accuracy: ±1%

3. Clamping distance: 100mm, 250mm, 500mm (adjustable)

4. Stretching speed: 50-500mm/min (adjustable)

5. Test environment: temperature 20±2℃, relative humidity 65±3%


4. Operation steps


4.1 Preparation

1. Place the instrument on a stable workbench

2. Connect the power supply and preheat for 15 minutes

3. Set the appropriate clamping distance and stretching speed according to the yarn type

4. Prepare the yarn sample to be tested to ensure that it is not damaged and has no knots


4.2 Test process

1. Clamp the yarn sample vertically in the upper and lower clamps

2. Ensure that the yarn is not loose and is perpendicular to the fixture

3. Start the test program

4. The instrument automatically records the breaking strength value

5. Repeat the test at least 20 times to obtain reliable data


4.3 Data processing

1. Calculate the average single yarn strength

2. Calculate the strength unevenness

3. Record the maximum and minimum values

4. Generate a test report


5. Notes

1. The instrument should be calibrated before testing

2. Different types of yarn should use corresponding test parameters

3. Avoid the fixture from clamping the yarn and affecting the test results

4. The temperature and humidity of the test environment should meet the standard requirements

5. Clean the fixture surface regularly to maintain the test accuracy


6. Maintenance

1. Perform a full calibration once a month.

2. Clean the instrument surface after each use.

3. Check the sensor sensitivity regularly.

4. When not in use for a long time, the power should be turned off and covered to prevent dust.

Email: hello@utstesters.com

Direct: + 86 152 6060 5085

Tel: +86-596-7686689

Web: www.utstesters.com

Efficient Paint Removal Line for UBC Aluminum Cans Recycling

2025-05-16

The UBC Aluminum Cans Paint Removing Line is a specialized system designed to strip surface coatings from used beverage cans (UBCs) before smelting, ensuring high-purity aluminum recovery.  

 

 Process Workflow  

1.Pre-Shredding: Packed UBCs are torn apart and shredded into small pieces (20-50mm) using a hammer mill, increasing surface area for efficient paint removal.  

2.Thermal Decoating: Shredded material enters a continuous decoating furnace, where high temperatures (500-600°C) pyrolyze 99% of paints and coatings without oxidizing the aluminum.  

3.Emission Control: Volatile organic compounds (VOCs) are treated via afterburners and scrubbers, meeting environmental standards.  

 

 Key Features  

1.High Capacity: Models range from 500kg/h to 1500kg/h (e.g., DT-2000 with 61.3KW power).  

2.Energy Efficiency: Indirect heating preserves aluminum yield (>97%).  

3.Versatility: Also processes e-waste, separating metals from plastics via pyrolysis.  

 

Key Advantages

1.High Efficiency: Removes 99% coatings with continuous operation (500-1500kg/h capacity).  

2.Energy Saving: Indirect heating reduces oxidation, preserving 97%+ aluminum yield.

3.Eco-Friendly: Integrated VOC treatment (scrubbers/afterburners) meets emission standards.  

4.Cost-Effective: Clean flakes cut smelting costs by reducing slag and flux usage.  

5.Durable Design: Alloy-cast parts and premium burners ensure long-term reliability.  

6.Versatile: Processes both UBCs and e-waste (metal-plastic separation).  

 

This line combines high efficiency, low operational costs, and eco-friendly design, making it ideal for modern recycling plants.

 

Introduction of TEYUN Alligator Shear

2025-05-16

Alligator Shear is named after its structural principle similar to that of an alligator. It is widely used in the cold shearing of waste materials such as round steel, square steel, angle steel, I-beam, plate steel, steel pipe, etc., the shearing of hot-rolled small steel, the shearing of rolled steel sections, and the shearing of waste steel bars, small briquettes, steel plates, and heavy waste of metallurgical furnace materials. In terms of working principle, the hydraulic pump provides pressure to drive the hydraulic cylinder to form a lever pressure, and after pre-pressing and locking, the main pressure cylinder acts on the shear pressure of the moving knife and the moving knife to achieve the cutting operation.

 

Design and Mechanism

Featuring a hinged jaw design, alligator shears utilize hydraulic systems to generate immense cutting force, often exceeding hundreds of tons. The upper blade, typically crafted from high-carbon steel for durability, pivots to shear metal against a fixed lower plate. Built with heavy-duty frames, these shears withstand repetitive stress, ensuring longevity. Safety enhancements like emergency stops and protective guards prioritize operator security during use.

 

Applications  

Widely used in scrap yards, alligator shears streamline recycling by reducing large metal pieces into compact forms for melting or transport. Construction sites employ them to cut rebar and structural components, while manufacturing plants leverage their precision for material shaping. Their versatility extends to processing diverse shapes—sheets, rods, and bars—enhancing their utility across sectors.

 

Advantages  

Compared to thermal or mechanical cutting methods, alligator shears offer unmatched efficiency and safety. Hydraulic operation minimizes manual labor, enabling high-volume processing with consistent accuracy. Their adaptability accommodates varying material thicknesses, with models ranging from portable units for on-site tasks to stationary machines for industrial settings. Additionally, they reduce waste by producing clean cuts, optimizing material reuse.

 

Conclusion

Alligator metal shears represent a fusion of power and precision, vital for modern metal processing. By combining robust construction with user-centric safety features, they address the demands of recycling, construction, and manufacturing industries. As sustainability drives scrap metal recycling, these machines play a pivotal role in promoting eco-friendly practices, underscoring their enduring relevance in industrial applications.

Introduction to Tire Baler Machines Streamlining Tire Recycling and Waste Management

2025-05-16

 

In an era where environmental sustainability is paramount, managing tire waste efficiently is a critical challenge. Discarded tires, notorious for their bulk and non-biodegradable nature, pose significant storage and disposal issues. Enter the tire baler machine—a robust solution designed to transform tire handling, recycling, and transportation. This article delves into the workings, benefits, and applications of tire balers, underscoring their role in modern waste management.

 

What is a Tire Baler Machine?

A tire baler machine is a specialized industrial device that compresses large quantities of tires into compact, manageable bales. By significantly reducing the volume of tires, these machines facilitate easier storage, transportation, and recycling, addressing both economic and environmental concerns.

 

Key Components

1. Hydraulic System : The powerhouse of the baler, utilizing high-pressure cylinders to compress tires.

2. Compression Chamber : A reinforced space where tires are loaded and compacted.

3. Control Panel : Allows operators to manage the baling process, often featuring programmable settings.

4. Safety Features : Emergency stop buttons, safety guards, and interlocks to protect users.

5. Binding Mechanism: Secures compressed tires with wires, straps, or nets to maintain bale shape.

 

    How Does It Work?

1. Loading : Tires are fed into the compression chamber, either manually or via conveyor systems.

2. Compression : The hydraulic system activates, pressing tires into dense blocks. This can reduce tire volume by up to 80%, turning, for example, 100 loose tires into a 1.5m x 1m bale.

3. Binding: Compressed tires are tightly bound to prevent unraveling.

4. Ejection: The finished bale is discharged for storage or transport.

 

    Applications

- Recycling Facilities: Prepares tires for processing into rubber mulch, asphalt, or playground surfaces.

- Landfills: Minimizes space occupied by tires, extending landfill lifespan.

- Transportation: Lowers shipping costs by optimizing load efficiency.

- Industrial Plants: Manages waste from automotive or manufacturing sectors.

 

    Benefits

- Space Efficiency : Drastically reduces storage footprint.

-Cost Savings : Lowers transportation and disposal expenses.

-Environmental Impact  : Supports recycling efforts, reducing reliance on landfills and illegal dumping.

-Safety  : Mitigates hazards from loose tires, such as fire risks or pest habitats.

 

    Types of Tire Balers

- Horizontal Balers : Ideal for high-volume processing, offering continuous operation.

- Vertical Balers : Compact and cost-effective for smaller facilities.

- Automation Level: Ranges from manual (labor-intensive) to fully automated systems with integrated sorting and feeding.

 

    Considerations for Adoption

- Capacity Needs: Choose based on tire volume (e.g., passenger tires vs. truck tires).

- Durability: Opt for heavy-duty steel construction to withstand repetitive stress.

- Regulatory Compliance: Ensure adherence to safety (OSHA) and environmental regulations.

 

    Conclusion

Tire baler machines are indispensable in the quest for sustainable waste management. By converting cumbersome tires into neat bales, they enhance operational efficiency, reduce environmental footprints, and unlock recycling potential. As industries and governments prioritize eco-friendly practices, investing in tire balers represents a forward-thinking step toward a greener future. Whether for a recycling plant or a municipal landfill, these machines offer a practical answer to the global tire waste challenge.

Main structure and working principle of TEYUN horizontal baler

2025-05-16

Structural composition:

 

Compression chamber: A horizontally placed box used to hold waste paper, which is compressed by pushing the pressure head through a hydraulic cylinder.

 

Hydraulic system: includes oil pumps, oil cylinders, control valves, etc., providing compression power.

 

Electrical control system: controls compression, bundling, and package delivery processes (manual/automatic mode).

 

Bundling device: Automatically or manually bundles compressed waste paper blocks (commonly used iron wire or PET strapping).

 

Packaging mechanism: Some models are equipped with a pushing device to push out the compressed bales.

 

Workflow:

 

Fill the waste paper into the compression chamber manually or with a conveyor belt.

 

The pressure head is pushed horizontally to compress the waste paper to the set density.

 

After compression, the bundling device fixes the bales.

 

The bales are pushed out to complete a cycle. 

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