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Precautions for Using an Oven in the Studio

2025-05-12

An oven is a device that uses electric heating elements to dry objects by heating them in a controlled environment. It is suitable for baking, drying, and heat treatment within a temperature range of 5°C to 300°C (or up to 200°C in some models) above room temperature, with a typical sensitivity of ±1°C. There are many models of ovens, but their basic structures are similar, generally consisting of three parts: the chamber, the heating system, and the automatic temperature control system.

Laboratory Precision Drying Oven

The following are the key points and precautions for using an oven:

 

Ⅰ. Installation: The oven should be placed in a dry and level area indoors, away from vibrations and corrosive substances.

 

Ⅱ. Electrical Safety: Ensure safe electrical usage by installing a power switch with sufficient capacity according to the oven's power consumption. Use adequate power cables and ensure a proper grounding connection.

 

Ⅲ. Temperature Control: For ovens equipped with a mercury contact thermometer-type temperature controller, connect the two leads of the contact thermometer to the two terminals on the top of the oven. Insert a standard mercury thermometer into the vent valve (this thermometer is used to calibrate the contact thermometer and monitor the actual temperature inside the chamber). Open the vent hole and adjust the contact thermometer to the desired temperature, then tighten the screw on the cap to maintain a constant temperature. Be careful not to rotate the indicator beyond the scale during adjustment.

 

Ⅳ. Preparation and Operation: After all preparations are complete, place the samples inside the oven, connect the power supply, and turn it on. The red indicator light will illuminate, indicating that the chamber is heating up. When the temperature reaches the set point, the red light will turn off and the green light will turn on, indicating that the oven has entered the constant temperature phase. However, it is still necessary to monitor the oven to prevent temperature control failure.

 

Ⅴ. Sample Placement: When placing samples, ensure they are not too densely packed. Do not place samples on the heat dissipation plate, as this may obstruct the upward flow of hot air. Avoid baking flammable, explosive, volatile, or corrosive substances.

 

Ⅵ. Observation: To observe the samples inside the chamber, open the outer door and look through the glass door. However, minimize the frequency of opening the door to avoid affecting the constant temperature. Especially when working at temperatures above 200°C, opening the door may cause the glass to crack due to sudden cooling.

 

Ⅶ. Ventilation: For ovens with a fan, ensure the fan is turned on during both the heating and constant temperature phases. Failure to do so may result in uneven temperature distribution within the chamber and damage to the heating elements.

 

Ⅷ. Shutdown: After use, promptly turn off the power supply to ensure safety.

 

Ⅸ. Cleanliness: Keep the interior and exterior of the oven clean.

 

Ⅹ. Temperature Limit: Do not exceed the maximum operating temperature of the oven.

 

XI. Safety Measures: Use specialized tools to handle samples to prevent burns.

 

Additional Notes:

 

1.Regular Maintenance: Periodically inspect the oven's heating elements, temperature sensors, and control systems to ensure they are functioning correctly.

 

2.Calibration: Regularly calibrate the temperature control system to maintain accuracy.

 

3.Ventilation: Ensure the studio has adequate ventilation to prevent the buildup of heat and fumes.

 

4.Emergency Procedures: Familiarize yourself with emergency shutdown procedures and keep a fire extinguisher nearby in case of accidents.

 

By adhering to these guidelines, you can ensure the safe and effective use of an oven in your studio.

QUV UV Accelerated Weathering Tester and Its Applications in the Textile Industry

2025-05-12

The QUV UV accelerated weathering tester is widely used in the textile field, primarily for evaluating the weather resistance of textile materials under specific conditions.

 

I. Working Principle

The QUV UV accelerated weathering tester assesses the weather resistance of textile materials by simulating ultraviolet (UV) radiation from sunlight and other environmental conditions. The device utilizes specialized fluorescent UV lamps to replicate the UV spectrum of sunlight, generating high-intensity UV radiation to accelerate material aging. Additionally, the tester controls environmental parameters such as temperature and humidity to comprehensively simulate real-world conditions affecting the material.

 

II. Applicable Standards

In the textile industry, the QUV tester complies with standards such as GB/T 30669, among others. These standards are typically used to evaluate the weather resistance of textile materials under specific conditions, including colorfastness, tensile strength, elongation at break, and other key performance indicators. By simulating UV exposure and other environmental factors encountered in real-world applications, the QUV tester provides reliable data to support product development and quality control.

 

III. Testing Process

During testing, textile samples are placed inside the QUV tester and exposed to high-intensity UV radiation. Depending on the standard requirements, additional environmental conditions such as temperature and humidity may be controlled. After a specified exposure period, the samples undergo a series of performance tests to assess their weather resistance.

 

IV. Key Features

  • Realistic Simulation: The QUV tester accurately replicates short-wave UV radiation, effectively reproducing physical damage caused by sunlight, including fading, loss of gloss, chalking, cracking, blistering, embrittlement, strength reduction, and oxidation.

 

  • Precise Control: The device ensures accurate regulation of temperature, humidity, and other environmental factors, enhancing testing precision and reliability.

 

  • User-Friendly Operation: Designed for easy installation and maintenance, the QUV tester features an intuitive interface with multi-language programming support.

 

  • Cost-Effective: The use of long-life, low-cost fluorescent UV lamps and tap water for condensation significantly reduces operational expenses.

 

V. Advantages in Application

  • Rapid Evaluation: The QUV tester can simulate months or even years of outdoor exposure in a short time, enabling quick assessment of textile durability.

 

  • Enhanced Product Quality: By replicating real-world UV and environmental conditions, the tester provides reliable data to optimize product design, improve quality, and extend service life.

 

  • Broad Applicability: In addition to textiles, the QUV tester is widely used in coatings, inks, plastics, electronics, and other industries.

 

VI. Our Expertise

As one of China's earliest manufacturers of UV weathering test chambers, our company possesses extensive experience and a mature production line, offering highly competitive pricing in the market.

 

Conclusion

The QUV UV accelerated weathering tester holds significant value and broad application prospects in the textile industry. By simulating real-world UV exposure and environmental factors, it provides manufacturers with dependable data to refine product design, enhance quality, and prolong product lifespan.

Summary for LED Testing Conditions

2025-05-12

What is LED?

A Light Emitting Diode (LED) is a special type of diode that emits monochromatic, discontinuous light when a forward voltage is applied—a phenomenon known as electroluminescence. By altering the chemical composition of the semiconductor material, LEDs can produce near-ultraviolet, visible, or infrared light. Initially, LEDs were primarily used as indicator lights and display panels. However, with the advent of white LEDs, they are now also employed in lighting applications. Recognized as the new light source of the 21st century, LEDs offer unparalleled advantages such as high efficiency, long lifespan, and durability compared to traditional light sources.

Classification by Brightness:

  • Standard Brightness LEDs (made from materials like GaP, GaAsP)
  • High-Brightness LEDs (made from AlGaAs)
  • Ultra-High-Brightness LEDs (made from other advanced materials)
  • ☆ Infrared Diodes (IREDs): Emit invisible infrared light and serve different applications.

 

LED Reliability Testing Overview:

LEDs were first developed in the 1960s and were initially used in traffic signals and consumer products. It is only in recent years that they have been adopted for lighting and as alternative light sources.

Additional Notes on LED Lifespan:

The lower the LED junction temperature, the longer its lifespan, and vice versa.

LED lifespan under high temperatures:

  • 10,000 hours at 74°C
  • 25,000 hours at 63°C
  • As an industrial product, LED light sources are required to have a lifespan of 35,000 hours (guaranteed usage time).
  • Traditional light bulbs typically have a lifespan of around 1,000 hours.
  • LED streetlights are expected to last over 50,000 hours.

 

                    Temperature and humid test chamber

 

LED Testing Conditions Summary:
Temperature Shock Test
Shock Temp. 1

Room Temp

Shock Temp. 2 Recovery Time Cycles Shock Method Remarks
-20℃(5 min) 2 90℃(5 min)   2 Gas Shock  
-30℃(5 min) 5 105℃(5 min)   10 Gas Shock  
-30℃(30 min)   105℃(30 min)   10 Gas Shock  
88℃(20 min)   -44℃(20 min)   10 Gas Shock  
100℃(30 min)   -40℃(30 min)   30 Gas Shock  
100℃(15 min)   -40℃(15 min) 5 300 Gas Shock HB-LEDs
100℃(5 min)   -10℃(5 min)   300 Liquid Shock HB-LEDs

 

LED High-Temperature High-Humidity Test (THB Test)
Temperature/Humidity Time Remarks
40℃/95%R.H. 96 Hour  
60℃/85%R.H. 500 Hour LED Lifespan Testing
60℃/90%R.H. 1000 Hour LED Lifespan Testing
60℃/95%R.H. 500 Hour LED Lifespan Testing
85℃/85%R.H. 50 Hour  
85℃/85%R.H. 1000 Hour LED Lifespan Testing

 

Room Temperature Lifespan Test
27℃ 1000 Hour Continuous illumination at constant current

 

High-Temperature Operating Life Test (HTOL Test)
85℃ 1000 Hour Continuous illumination at constant current
100℃ 1000 Hour Continuous illumination at constant current

 

Low-Temperature Operating Life Test (LTOL Test)
-40℃ 1000 Hour Continuous illumination at constant current
-45℃ 1000 Hour Continuous illumination at constant current

 

Solderability Test
Test Condition Remarks
The pins of the LED (1.6 mm away from the bottom of the colloid) are immersed in a tin bath at 260 °C for 5 seconds.  
The pins of the LED (1.6 mm away from the bottom of the colloid) are immersed in a tin bath at 260+5 °C for 6 seconds.  
The pins of the LED (1.6 mm away from the bottom of the colloid) are immersed in a tin bath at 300 °C for 3 seconds.  

 

Reflow soldering oven test
240℃ 10 seconds

 

Environmental test (Conduct TTW solder treatment for 10 seconds at a temperature of 240 °C ± 5 °C)
Test Name Reference Standard Refer to the content of the test conditions in JIS C 7021 Recovery Cycle Number (H)
Temperature Cycling Automotive Specification -40 °C ←→ 100 °C, with a dwell time of 15 minutes  5 minutes 5/50/100
Temperature Cycling   60 °C/95% R.H, with current applied   50/100
Humidity Reverse Bias MIL-STD-883 Method 60 °C/95% R.H, 5V RB   50/100

 

User Guide for Environmental Test Equipment

2025-05-12

1. Basic Concepts

Environmental test equipment (often referred to as "climate test chambers") simulates various temperature and humidity conditions for testing purposes.

                                                                                  

With the rapid growth of emerging industries such as artificial intelligence, new energy, and semiconductors, rigorous environmental testing has become essential for product development and validation. However, users often face challenges when selecting equipment due to a lack of specialized knowledge.

 

The following will introduce the basic parameters of the environmental test chamber, so as to help you make a better choice of products.

 

2. Key Technical Specifications

(1) Temperature-Related Parameters

1. Temperature Range

 

Definition: The extreme temperature range in which the equipment can operate stably over long periods.

 

High-temperature range: 

  • Standard high-temperature chambers: 200℃, 300℃, 400℃, etc. 
  • High-low temperature chambers: High-quality models can reach 150–180℃.
  • Practical recommendation: 130℃ is sufficient for most applications.

 

Low-temperature range:

  • Single-stage refrigeration: Around -40℃.
  • Cascade refrigeration: Around -70℃.
  • Budget-friendly options: -20℃ or 0℃.

 

                                   The window of the high and low and humid test chamber

 

2. Temperature Fluctuation

 

Definition: The variation in temperature at any point within the working zone after stabilization.

 

Standard requirement: ≤1℃ or ±0.5℃.

 

Note: Excessive fluctuation can negatively impact other temperature performance metrics.

 

3. Temperature Uniformity

 

Definition: The maximum temperature difference between any two points in the working zone.

 

Standard requirement: ≤2℃.

 

Note: Maintaining this precision becomes difficult at high temperatures (>200℃).

 

4. Temperature Deviation

 

Definition: The average temperature difference between the center of the working zone and other points.

 

Standard requirement: ±2℃ (or ±2% at high temperatures).

 

5. Temperature Change Rate

 

Purchasing advice:

  • Clearly define actual testing requirements.
  • Provide detailed sample information (dimensions, weight, material, etc.).
  • Request performance data under loaded conditions.(How many produce you going to test once?)
  • Avoid relying solely on catalog specifications.

 

(2) Humidity-Related Parameters

1. Humidity Range

 

Key feature: A dual parameter dependent on temperature.

 

Recommendation: Focus on whether the required humidity level can be maintained stably.

 

2. Humidity Deviation

 

Definition: The uniformity of humidity distribution within the working zone.

 

Standard requirement: ±3%RH (±5%RH in low-humidity zones).

 

(3) Other Parameters

1. Airflow Speed

 

Generally not a critical factor unless specified by testing standards.

 

2. Noise Level

 

Standard values:

  • Humidity chambers: ≤75 dB.
  • Temperature chambers: ≤80 dB.

 

Office environment recommendations:

  • Small equipment: ≤70 dB.
  • Large equipment: ≤73 dB.

 

3. Purchasing Recommendations

  • Select parameters based on actual needs—avoid over-specifying.
  • Prioritize long-term stability in performance.
  • Request loaded test data from suppliers.
  • Verify the true effective dimensions of the working zone.
  • Specify special usage conditions in advance (e.g., office environments).

Correct Use of Tuck Point Saw Blades

2025-05-08

Tuck point saw blades must be used in strict accordance with the specifications in order to make the saw blades play their best performance:

Tuck point saw blades


1. Tuck point saw blades of different specifications and uses have different design cutter head angles and base forms, and try to use them according to their corresponding occasions;

2. The size and shape and position accuracy of the main shaft and the splint of the equipment have a great influence on the use effect, and should be checked and adjusted before installing the tuck point saw blades. In particular, the factors that affect the clamping force and cause displacement and slippage on the contact surface of the splint and the saw blade must be excluded;

3. Pay attention to the working condition of the tuck point saw blades at any time. If there is any abnormality, such as vibration, noise, and material feeding on the processing surface, it must be stopped and adjusted in time, and repaired in time to maintain peak profits;

4. The tuck point saw blades must not change its original angle to avoid local sudden heating and cooling of the blade head, it is best to ask professional grinding;

5. The tuck point saw blades that is not used temporarily should be hung vertically to avoid laying flat for a long time, and should not be piled on it, and the cutter head should be protected and not allowed to collide.

How to choose the substrate of concrete cutting blade?

2025-05-08

The material of the substrate of the concrete cutting saw blade must have a certain strength, and at the same time not be too soft. In the cutting work, the diamond saw blade will be strongly vibrated in use, because the cutter head is thicker than the base body, and there is a certain gap between the base body and the material to be cut during use. Fatigue fracture, the matrix must have a certain plastic toughness and higher fatigue limit and elastic limit, in order to play a role in mitigating impact and absorbing vibration, thereby improving the working efficiency of concrete cutting saw blades.



Due to the characteristics of the concrete cutting saw blade, the selection of the base of the concrete cutting saw blade is more stringent. The selection skills of the diamond saw blade base are nothing more than these two: First, select the grinding wheel with the larger particle size. , softer teeth can be selected. After cooling with cold water, grind again, dry grinding for 1-2 hours; second, the fine grinding degree of diamond should be calculated well and kept well under the progress of shape. Using these two skills, it is much easier to choose a diamond saw blade substrate with plastic toughness, fatigue limit, and elastic limit.



The matrix of the concrete cutting saw blade should have a certain plastic toughness and high fatigue limit and elastic limit. From the technical standard requirements, for the elastic limit, take the diamond saw blade with 65Mn as the matrix material as an example, its heat treatment There are two ways: quenching and tempering at medium temperature, but quenching is easy to deform and crack for the matrix of the diamond saw blade. Therefore, in the heat treatment process of the diamond saw blade substrate, the understanding and mastery of these two methods should be strengthened to reduce the impact on the mechanical properties of the diamond saw blade substrate.


The matrix of the concrete cutting saw blade plays the main role of bonding the cutter head, and the mechanical properties of the matrix also have a great influence on its quality and performance. Therefore, whether it is the choice of the substrate of the concrete cutting saw blade or the heat treatment process, the role of the substrate cannot be ignored.



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Precautions For The Use Of Diamond Grinding Cup Wheels

2025-05-08

diamond grinding cup wheels

1. Please check carefully before installing the diamond grinding cup wheel to confirm whether the cutting wheel is deformed, cracked, chipped, etc.


2. When the flange is too small or the precision is poor, it is easy to damage the diamond grinding cup wheel, and it should be used after improvement.

3. When the diamond grinding cup wheel is marked with the rotation direction, it should be consistent with the mechanical rotation direction. On the contrary, the cutting is not sharp, and it is difficult to exert the performance of the diamond grinding cup wheel.

4. If a diamond grinding cup wheel that does not match the workpiece to be cut is used, abnormal wear, poor sharpness, and abnormal heat are likely to occur.


5. If any abnormality is found during the processing, it should be stopped immediately.


6. During the rotation of the diamond grinding cup wheel, it is strictly forbidden to use manual operation for processing, and it is not allowed to touch the grinding wheel with hands and body.



Paying more attention to the above points in processing can effectively improve the processing efficiency and quality of diamond grinding cup wheels, do you remember?


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Some points about concrete cutting

2025-05-08

When the traditional demolition construction is powerless, the advanced reinforced concrete cutting method is safe, efficient and environmentally friendly. Concrete cutting refers to the use of hydraulic wall saws to cut and separate buildings, cement, ground and walls, so as to achieve the cutting effect. Concrete cutting includes: manual cutting, diamond saw blade cutting, and diamond wire saw cutting.


First, the characteristics of concrete mechanical cutting:

1. The capacity is reasonable, the construction efficiency is low, and the pollution is small.
2. The demolition and construction efficiency is high and will not affect the surrounding
3. The cutting effect is remarkable and will not cause any impact on the building structure.

Second, the preparation before the concrete cutting
1. The conventional rated voltage of concrete cutting power tools is 220V. Before operation, you must check whether the power supply is 220V. If wrongly connected to a 380VA power supply, it will be very
Oops.
2. Before starting work, be sure to carefully check the performance of the cutting equipment to ensure the integrity of the mechanical parts.
3. Electric knife switch, saw blade tightness, saw blade cover, safety baffle, etc. need to be carefully checked by construction personnel, the console needs to be stable, and there must be enough lighting at night, remember
Concrete cutting construction should not be carried out in a dark environment.
4. Before the construction starts, the construction personnel first turn on the main switch, test the flywheel in the air for a few laps, and then start the work after confirming the safety.

Three, construction requirements:
1. Professional personnel must operate the cutting equipment.
2. The power supply must be placed in a safe location to prevent electric shock.
3. After starting the concrete cutting machine, the operator should first run it with no load to ensure that the saw blade is running in the correct direction.
4. The cutting thickness cannot exceed the specified limit. If abnormal noise occurs when the concrete cutting machine is working, the operator should stop the machine immediately to check, and then continue the operation after the fault is eliminated.

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What are the advantages of stone cut by marble saw blade as a decorative material?

2025-05-08

Usually, large stones are used as floor tiles. In fact, the unique patterns and beautiful luster of natural stones are also a good choice for decoration. So, what are the advantages of stone cut by marble saw blades as decorative materials?


1. Stone has the characteristics of better comprehensiveness. Different from traditional wooden decorative materials, stone can increase the natural atmosphere of the room and increase the layering of the room.

2. The corrosion resistance of the stone cut by the marble saw blade is better than that of ordinary decorative materials, and it is safer and healthier.

3. High-quality stone can be carved or polished to produce different styles and shapes, which can also increase the variability of the room.

4. Stone can also be used in combination with other decorative materials to increase the decorative effect of the room.

The above are the advantages of the stone cut by the marble saw blade as a decorative material, so that there will be no confusion when choosing home improvement materials!


For more details about diamond saw blade or polishing tool,contact us

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What does a concrete cutting project include?

2025-05-08

Bridge cutting, pier cutting, professional concrete cutting and demolition, bridge cutting and demolition, building cutting and demolition, large-scale foundation cutting and demolition, etc. Reinforced concrete cutting, concrete static cutting, large-scale reinforced concrete cutting and demolition, foundation cutting and demolition, wire saw cutting and demolition technology, Reinforced concrete cutting and demolition is an organic combination of reinforced concrete static cutting method and hoisting equipment to complete the demolition task;


It relies on diamond tools (Diamond wire saw, Diamond drill core bits, Diamond concrete saw blade) to grind and cut the reinforced concrete according to the specified position under the action of high-speed motion, thereby dividing the concrete into two parts. This is the world's more advanced vibration-free, The non-destructive cutting and dismantling method can be cut in any direction, and the cutting is not limited by the size, shape and cutting depth of the body to be cut.

It is widely used in the cutting of large-scale reinforced concrete components, bridge cutting and demolition, dock cutting and demolition, large-scale foundation cutting and demolition, etc. The Diamond wire saw cutting concrete technology is the most advanced non-vibration and non-damage cutting and demolition tool in the world.



For more details about diamond saw blade or polishing tool,contact us

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info@sangtools.com


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